Iiplatifti ze-Welding azikho nje iitafile zetsimbi-zisisiseko sokuchaneka kwe-dimensional, ukuphindaphinda, kunye nokugqithisa kwi-precision sheet sheet metal fabrication. Siye sabona iivenkile ezininzi kakhulu zileqa isantya ngelixa zibingelela isikweri, kuphela ukulahla i-12% yeendibano zokuqhuba okokuqala ngexesha lokufakwa kokugqibela. Yinyani iqonga welding yenza izinto ezintathu akukho bhentshi yokusebenzela eqhelekileyo enokuthi: itshixe inxalenye yejometri phantsi koxinzelelo lwe-thermal, igcina i-± 0.15 mm flatness ngapha kwe-2,000 mm ububanzi, kwaye idibanisa ngokungenamthungo kunye ne-CNC yokugoba kunye ne-robotic tacking-ngaphandle kokusebenza kwakhona.
E-Botou Haijun Metal Products Co., Ltd., sakha amaqonga e-welding hayi njengendawo yokulungiswa okuzimeleyo-kodwa njengonxibelelwano lobunjineli phakathi kwenjongo yoyilo kunye nenyani yomgangatho wevenkile. Iqonga ngalinye liqala ngombuzo abawubuzayo abathengi ngaphambi kokuba bacaphule: "Ngaba oku kuya kubamba unyamezelo xa sidibanisa iiflange ezine kwi-180 ° C?" Impendulo yethu ayikho ithiyori. Iqinisekisiwe kwiimveliso ze-378-ukusuka kwi-12-mm-thick-thick-brackets yezolimo ukuya kwi-stainless-steel sensor housings kwi-EU-certified automation lines. Sisebenzisa i-Q345B i-cold-rolled steel base plates, i-stress-rexised kwi-620 ° C kwiiyure ze-4, emva koko i-0.08 mm / m flatness. Akukho ntsimbi. Akukho laminate ibhontiweyo. Ukuzinza nje kwe-monolithic.
Uninzi lweentsilelo lubuyela emva kokongamela olunye: ukungahoyi ulawulo lwendlela yobushushu. I-Welding ayifuni nje ukujoyina isinyithi-iyayigqwetha. Iqonga elingabanjwanga kakuhle livumela ubushushu bufudukele kwisiseko, umphezulu wedatum onyakazayo phakathi kwemizuzwana engama-90. Siyayichasa le nto ngoyilo olunemigangatho emibini: ipleyiti eyi-40-mm-thick primary yokuqina, kunye nepleyiti yegridi yesibini eyi-12-mm enamajelo okupholisa angama-25-mm-diameter agalelwe ngokuthe ngqo ngaphantsi kweendawo zeweld. I-Airflow ayikhethi-iyabalwa. Kwiindibano ze-aluminium, silahla isithuba se-channel kwi-18 mm kwaye songeza izikhonkwane zendawo ezifakwe ngobhedu ezichitha ukushisa kwe-3.2 × ngokukhawuleza kunentsimbi eqhelekileyo. Abathengi abasebenzisa ii-subframes zemoto zomjikelo ophezulu banika i-41% izilungiso ezimbalwa emva kwe-weld xa betshintshela kwiitafile eziqhelekileyo ukuya kumaqonga ethu alawulwa ngokushushu.
Ukumanyana kubaluleke ngaphezu kokuba wedwa. Iqonga le-welding kufuneka lithethe ulwimi olufanayo ne-press brake kunye ne-laser cutter. Oko kuthetha ukuba iinkqubo ezihambelana ne-ISO 841 ezilungelelanisiweyo zenziwe ngokuthe ngqo kumphezulu-zingafakwanga kwiipleyiti zesixhobo. Sisila i-0.5-mm-deep grooves ye-datum kwizithuba ze-X/Y ezihambelana neendawo eziqhelekileyo ze-CAD (umzekelo, iigridi ze-100 × 100 mm), emva koko sifake iintsimbi eziqinisiweyo kwi-500 mm nganye yokuphinda kufakwe ukulungiswa. Akukho ngqikelelo. Akukho shims. Xa umthengisi we-Tier-1 eMichigan efuna ukulungelelanisa i-fiber laser yabo entsha kunye neeseli ze-MIG ze-robotic ezikhoyo, basebenzise imingxunya yesalathiso eyakhelwe-ngaphakathi ukuze bafezekise i-0.03 mm ye-positional sync kubo bonke oomatshini abathathu-iqinisekiswe nge-CMM yokuskena, kungekhona ukulungelelaniswa okubonakalayo.
Imiqobo yehlabathi yokwenyani ibumba izisombululo zokwenyani. Sithumele amaqonga kubathengi abafuna ukuba basebenze ngeentsuku ezili-11-hayi iiveki ezili-11. Oko kufuna ukudityaniswa ngokuthe nkqo: ukunyathela isakhelo sesiseko endlwini, ukwenza izixhobo kumaziko ethu e-CNC e-5-axis, i-welding kunye neenkqubo eziqinisekisiweyo ze-GMAW, kunye nokugqiba nge-zinc-nickel plating-konke phantsi kophahla olunye. Akukho kulibaziseka komntu wesithathu. Akukho zinikezelo ezisemgangathweni. Sivavanya iqonga ngalinye kunye nomthwalo we-200-kg osasazwa kwiikona ezine, emva koko ulinganise ukuphambuka kwindawo ephakathi. Yamkelekile? ≤0.12 mm. Iintsilelo? Ngaphantsi kwe-0.7% kulo lonke ukuthunyelwa kwe-2023-2024. Kwaye ngenxa yokuba siphatha iprototyping ukuya kwiiyunithi enye, iinjineli azilindi ii-MOQs. Enye iOEM yezolimo yaseJamani yaqhuba iiiterations ezintathu zoyilo kwinkqubo yethu yemodyuli yeqonga-nganye inolungelelwaniso lokugoba olwahlukileyo-phambi kokutshixa ijometri yokugqibela. Ixesha lilonke elidlulileyo: iintsuku ezili-19.
A iqonga welding ifumana ixabiso layo hayi kwi-static specs, kodwa kwindlela ephelisa ngayo ukusebenza kwakhona, icinezela ixesha lomjikelo, kwaye yenza ukunyamezelana okuqinileyo kuphindaphindeke-kungekhona okungaqhelekanga. E-Botou Haijun, siphatha iqonga ngalinye njengesixhobo sokwenza inkqubo, hayi isiqwenga sefanitshala. I-Flatness ihlala izinzile emva kwemijikelo ye-weld ye-12,000. Ukuphazamiseka kwe-thermal kuhlala ngaphantsi kwe-0.05 mm ngemitha nganye nangexesha leeshifu zeeyure eziyi-8. Kwaye xa iprojekthi yakho elandelayo ifuna ukuchaneka kunye nesantya, iqonga aliyi kuba ngumqobo-iya kuba sisizathu sokuba ubethe umhla wokuphehlelelwa.
