Welding mapuratifomu haangori matafura esimbi-ndiwo hwaro hwekurongeka kwedimensional, kudzokorora, uye kubuda mukugadzirwa kwesimbi kwakaringana. Isu takaona zvitoro zvakawandisa zvichidzingirira kumhanya uchibayira squareness, kungosiya 12% yemagungano ekutanga panguva yekupedzisira-up. A chokwadi welding platform inoita zvinhu zvitatu hapana generic workbench inogona: kukiya chikamu geometry pasi pekunetseka kwekupisa, inochengetedza ± 0.15 mm flatness mhiri 2,000 mm spans, uye inosanganisirwa isina musono neCNC kubhenda uye robhoti tacking-pasina rework.
KuBotou Haijun Metal Products Co., Ltd., tinovaka mapuratifomu ekuwelda kwete sezvigadziriso zvakamira-asi semagadzirirwo akagadzirwa pakati pechinangwa chekugadzira uye chitoro-pasi chokwadi. Yese puratifomu inotanga nemubvunzo unobvunzwa nevatengi vasati vatora mazwi: "Izvi zvichabata kushivirira kana isu tichipinza maflange mana pa180 ° C?" Mhinduro yedu haisi yedzidziso. Iyo inotenderwa mukati memakumi matatu nemakumi manomwe nesere ekugadzira anomhanya-kubva pagumi nemaviri-mamita-akakora ekurima ekushandisa mabhuraketi kuenda kuStainless-simbi sensor dzimba dzeEU-yakasimbiswa otomatiki mitsara. Isu tinoshandisa inotonhora-yakakungurutswa Q345B structural simbi base mahwendefa, kushushikana-kurerukirwa pa 620 ° C kwemaawa mana, uye pasi kusvika 0.08 mm/m flatness. Hapana simbi yakakandwa. Hapana bhaudhi laminate. Just monolithic kugadzikana.
Kukundikana kwakawanda kunodzokera kumashure kumwe kutarisisa: kufuratira kudziya nzira manejimendi. Welding haingobatanidzi simbi-inoikanganisa. Chikuva chisina kumira zvakanaka chinoita kuti kupisa kufambe kuchipinda muhwaro, kunogadzirisa nzvimbo dzedhamu mukati memasekonzi makumi mapfumbamwe. Isu tinopikisa izvi neaviri-layer dhizaini: 40-mm-yakakora yepuraimari ndiro yekuomarara, pamwe neyechipiri 12-mm grid plate ine 25-mm-dhiyamita yekutonhodza nzira yakagayiwa yakananga pasi peweld zones. Kuyerera kwemhepo hakusi kwesarudzo-inoverengerwa. Pamagungano ealuminium, tinodonhedza nzvimbo yechiteshi kusvika 18 mm uye tinowedzera mhangura-yakavharwa mapini anobvisa kupisa 3.2 × nekukurumidza kupfuura simbi yakajairwa. Vatengi vanomhanyisa-kutenderera mota subframes vanoshuma 41% mashoma post-weld gadziriso pavanenge vachichinja kubva pamatafura egeneric kuenda kumapuratifomu edu anotungamirwa nemoto.
Kubatanidzwa kunokosha kupfuura kuzviparadzanisa nevamwe. Chikuva chewelding chinofanirwa kutaura mutauro wakafanana newako wekutsikisa brake uye laser cutter. Izvi zvinoreva kuti ISO 841-inoenderana nehurongwa masisitimu akagadzirwa akananga kumusoro-kwete akawedzera-pamapureti ekushandisa. Tinogaya 0.5-mm-yakadzika datum grooves panguva yeX/Y inoenderana neyakajairwa mabviro eCAD (semuenzaniso, 100 × 100 mm magridi), tobva tadzvanya masimbi akaomeswa pa500 mm yega yega yekumisikidza inodzokororwa. Hapana kufungidzira. No shims. Kana mutengesi weTier-1 muMichigan aifanira kuwiriranisa yavo itsva fiber laser nearipo marobhoti MIG maseru, vakashandisa maburi edu epuratifomu akavakirwa-mukati kuti vawane 0.03 mm positional sync pamichina mitatu-yakasimbiswa neCMM scanning, kwete kurongeka kwekuona.
Zvipingamupinyi zvepasirese zvinoumba mhinduro chaidzo. Takatumira mapuratifomu kune vatengi vanovada kuti vashande mumazuva gumi nerimwe-kwete mavhiki gumi nerimwe. Izvo zvinoda kubatanidza yakatwasuka: kudhinda chigadziko chemukati-mumba, machining pachedu 5-axis CNC nzvimbo, welding ine yakasimbiswa GMAW maitiro, uye kupedzisa ne zinc-nickel plating-zvese pasi pedenga rimwe. Hapana chechitatu-bato kunonoka. Hapana kunaka handoffs. Isu tinoyedza puratifomu imwe neimwe ine 200-kg mutoro wakagoverwa pamakona mana, tobva tayera kutsauka pakati penzvimbo. Zvinobvumirwa here? ≤0.12 mm. Kukundikana? Zvisingasviki 0.7% mukati me2023-2024 kutumira. Uye nekuti isu tinobata prototyping pasi kune imwechete mayuniti, mainjiniya haamirire MOQs. Imwe yeGerman yekurima yeOEM yakamhanyisa matatu edhizaini pane yedu modular platform system-imwe neimwe iine akasiyana clamping masisitimu-isati yavhara yekupedzisira geometry. Nguva yakapera: 19 mazuva.
A welding platform inowana kukosha kwayo kwete mune static specs, asi mumabatiro ainobvisa rework, inomanikidza kutenderera nguva, uye inoita kuti kushivirira kwakasimba kudzokororwe-kwete kusarudzika. KuBotou Haijun, tinobata puratifomu yega yega seyakagonesa maitiro, kwete chidimbu chefenicha. Flatness inogara yakagadzikana mushure me12,000 weld cycles. Thermal distortion inogara pazasi 0.05 mm pamita chero panguva ye8-awa mashifiti. Uye kana purojekiti yako inotevera ichida zvese kurongeka uye kumhanya, chikuva hachizove chigumbuso-chichave chikonzero chaunorova zuva rekutanga.
