Wonke umatshini uyawazi umzuzu xa inxalenye itshintsha phantsi kokusikwa-incoko, idimensional drift, rework. Siyibonile isenzeka kwiipleyiti zentsimbi eziphoswe phantsi, kwiimodyuli zemodyuli, nakwitafile zokucoca ezikumgangatho ophezulu. Kodwa xa ukunyamezela okuchanekileyo kuwela ngaphantsi kwe-± 0.01 mm kwaye ukuphindaphinda akunakuxoxisana, elona khonkco libuthathaka ayisiyiyo i-spindle okanye isixhobo. Yiyo itafile eyomeleleyo yesandla.
Kutheni "isandla esinamandla" ayisiyiyo nje iNtengiso yoLwimi
"Isandla esomeleleyo" sichaza ifilosofi yoomatshini - hayi ubunzima obunzima, kodwa ubulukhuni obukrelekrele. Itheyibhile yokwenyani eyomeleleyo yesandla inikezela ngezinto ezintathu ngaxeshanye: ugqithiso lwamandla obambezelayo kwangoko, iqanda lokuphambukela phantsi komthwalo osecaleni, kunye nokuzinza kwe-thermal kwiishifti zeeyure ezisi-8. Siye savavanya uyilo oluphambili ezintlanu kwiworkshop yethu yaseBotou kwikota ephelileyo. Iyunithi enye - itheyibhile ye-1200 × 800 mm kunye neentsimbi ezidibeneyo ze-T-slot kunye nezikhonkwane eziqinileyo zokubeka indawo yensimbi - ibambe i-42CrMo yentsimbi yentsimbi kwi-1,850 rpm yokugaya ngaphandle kokunyakaza okulinganiswayo. I-base plate yayo ijike nje i-1.3 µm phantsi komthwalo osecaleni we-12 kN. Ayilophuculo olongezelelekileyo olo. Oko kunqumla umda.
Uninzi lwabasebenzisi abahoyanga oyena nobangela wokungaphumeleli kokubamba: iresonance eguqukayo, hayi umthamo omileyo. Itheyibhile enikwe umlinganiselo wama-50 kN amandla okubamba ayasilela ukuba amaza endalo ayo alungelelaniswa neeharmonics zokusonta. Uvavanyo lwethu luqinisekisile ukuba iitafile ezineziseko zentsimbi ye-monolithic (akukho zidityanisiweyo) kunye ne-rib-reinforced undersides zicinezela iincopho ze-resonant ngaphezulu kwe-1,200 Hz - ngokukhuselekileyo ngaphaya koluhlu lwe-spindle lwe-CNC. Yiyo loo nto "isandla esomeleleyo" siqala ngemfezeko yezinto eziphathekayo, hayi ukugqiba nje komphezulu.
Yintoni eneneni eyophula iitafile ezomeleleyo zokuLungisa iSandla-Kwaye uZinqanda njani
Abanye banokuxoxa ukuba uxinzelelo oluphezulu lwe-clamping luhlala luphucula ukubamba. Nangona kunjalo, ukugoba ngaphezulu kwezindlu ze-aluminiyam okanye izibiyeli ezinodonga olucekethekileyo zazisa uxinzelelo lwangaphakathi olujija iinxalenye *emva* kokungafakwa. Sikuqwalasele oku ngokuphindaphindiweyo ngexesha lovavanyo lwabathengi: inxalenye yalinganisa ngokugqibeleleyo kumatshini, emva koko yakhukuliseka nge-0.04 mm emva kwemizuzu engama-30 kwiqondo lokushisa. Ukulungiswa bekungengokuqina kokuqina - ibikukubekwa koxinzelelo lweqhinga kusetyenziswa imigaqo yekinematic.
Isisombululo sokwenyani sifuna izinto ezine:
- Iindawo ezintathu zokubeka indawo - Hayi ezine, hayi ezintandathu - iipads zentsimbi ezintathu eziqinileyo ezichaza iplani yedatum yokuqala
- Iivektha ezibambezelayo ezilawulwayo -Imikhosi ejongiswe kowona mmandla uqinileyo wetafile, ungaze uye kwincam ezingaxhaswanga
- Imbuyekezo yokwandiswa kweThermal -Izikhonkwane zokukhangela ezinobubanzi obungu ±0.005 mm kuluhlu lweqondo lobushushu obuphantsi (15–28°C)
- Ukuqina komphezulu ≥58 HRC - Ukulinganisa ngokuthe ngqo kwi-T-slot flanks, kungekhona nje phezulu
Silahle iibhetshi ezimbini zeprototype ngaphambi kokubetha ezo zinto. Umehluko? Amacandelo ahlala ngaphakathi kwe-±0.008 mm kwimijikelo engama-50 elandelelanayo - akukho mfuneko yohlengahlengiso.
Ukufakela akuyoPlag-and-Play-Nantsi eyona nto uya kuyidinga
Ulibale iileveli kunye neeshim. Itheyibhile eyomeleleyo yesandla ifuna ukudityaniswa kolwakhiwo. Umgangatho wakho wekhonkrithi kufuneka uhlangabezane ne-ISO 10360-2 flatness Class 2 (≤0.05 mm / m). Siye sabona iivenkile zitsiba eli nyathelo - ke uzibuze ukuba kutheni i-10 mm yazo yokuqala yokuhamba kwe-Z-axis ibonisa ukutenxa nge-0.03 mm. Ukukhwela akukho malunga neebholithi; imalunga nokuqhubekeka kwendlela yokulayisha.
Uya kufuna:
- I-M12 × 1.75 mm iibholiti ze-anchor, ifakwe ubuncinci be-180 mm kwikhonkrithi enyangisiweyo (hayi epoxy-iseti)
- Imigangatho emibini: uhlengahlengiso olurhabaxa ngeenyawo ezilungelelanisiweyo, ukulungiswa kakuhle kunye nokuqinisekiswa kwe-laser interferometer
- Ukuqhubekeka kokunciphisa ≤1 Ω - ibaluleke kakhulu kwi-EDM-ehambelanayo yokusetha kunye ne-EMI-sensitive probing
- Ixesha leeyure ezingama-72 zokufunxa i-thermal ngaphambi kokulinganisa - ewe, ngokwenene. Intsimbi yentsimbi izinza kancinane
I-Botou Haijun Metal Products Co., Ltd. ibandakanya i-schematics yofakelo olupheleleyo kunye nemizobo yokulandelelana kwetorque kunye nayo yonke into ethunyelwayo. Akukho ngqikelelo. Hayi "bhekisa kwi-manual." Iipateni zebholithi nje, iifowuni zokunyamezelana, kunye nokwandiswa kwe-thermal coefficients eprintiweyo kwi-laminate engenamanzi.
Itheyibhile eyomeleleyo yokuLungisa iSandla: Apho Ukuchaneka Kube Kuphindwaphindwa
Itafile eyomeleleyo yesandla ayithathi ndawo isakhono. Isusa ukuguquguquka. Iguqula isigwebo somsebenzisi sibe yinkqubo yolawulo. Xa umsebenzi wakho olandelayo ufuna ± 0.005 mm ukunyamezela indawo yomngxuma kwizibiyeli ze-titanium aerospace, okanye ukugqiba okungaguquguqukiyo komphezulu wokufakelwa kwezonyango ezifanayo ezingama-200, itheyibhile ayiwuxhasi ucweyo lomsebenzi - ichaza ireferensi.
Yiyo loo nto sakha yonke into itafile eyomeleleyo yesandla ukuya kwimigangatho ye-DIN 859-4 yezincedisi zesixhobo somatshini, kunye neengxelo ezinobunzima obulandelekayo kunye nedatha ye-flatness eqinisekisiweyo ye-CMM ihanjiswe ecaleni. Akukho mabango okuthengisa. Amanani nje onokuthi uwaqinisekise ngelabhu yakho ye-metrology.
Ndwendwela i-haijunmetals.com kwimizobo yobugcisa, itemplates ezikhutshelwayo ezikhutshelwayo, kunye nezifundo zelizwe lokwenyani ezivela kwizityalo zothumelo lweemoto kunye nabavelisi bezixhobo ze-orthopedic. Esona sandla sinamandla ayisoso sibambe kakhulu - seso esingaze siyeke ukuchaneka.
