I Fab Block Table ayisiyonto nje enye indawo yokusebenzela-yimpendulo kwindawo yentlungu yokwenyani esiyibone kuzo zonke ishumi elinesibini izibonelelo zoshishino: ukungahambelani phakathi kwefenitshala engatshintshiyo kunye nokuhamba komsebenzi okuguquguqukayo. Amaqela aphinda aqwalasele iiseli zendibano rhoqo kwiiveki ezintandathu. Iinjineli zitshintshisa izixhobo, izixhobo zovavanyo, kunye nezixhobo zombane mihla le. Nangona kunjalo uninzi lweetafile "zemodyuli" zitshixa abasebenzisi kwiindawo eziphakamileyo ezizinzileyo, iindlela eziqinileyo zentambo, okanye i-bolt-down isigxina. Yiyo loo nto abavelisi besinyithi abachanekileyo-njengabo baseBotou Haijun Metal Products Co., Ltd-baqala ukuphatha itafile kungenjengefenitshala, kodwa njenge Inkqubo engaphantsi yoomatshini.
Yintoni eyenza iFab Block Table eneModyuli?
Imodyuli yokwenyani ithetha utshintsho ngaphandle kokulalanisa. Hayi "uhlobo oluhlengahlengiswayo." Hayi "ukulungiswa kwakhona ukuba uneeyure ezine kunye ne-torque wrench." Siye savavanya iiprototypes zeFab Block Table kwangethuba kwilebhu ye-R&D yoomatshini bolimo beTier-1 kulo nyaka uphelileyo. Into evelele yayingeyona imigca ecocekileyo-indlela iinjineli ezikhawuleza ngayo zatshintshisa i-jig yokuvavanya i-pneumatic kwisikhululo sokulungelelaniswa kwe-optical. Bakhupha izikhonkwane ezibini ezikhawulezayo, baphakamisa ipaneli ephezulu, batyibilika kwiintsimbi ezintsha zokukhwela, baza baphinda batshixwa—konke oko kwenzeka kwimizuzwana engama-92. Akukho kulungiswa kwakhona. Akukho kulungelelaniswa. Akukho zikrufu eziwisiweyo.
Eso santya sivela kwizigqibo ezintathu zoyilo ezidityanisiweyo:
Iimodyuli zedekhi ezinokutshintshelana: I-600 × 400 mm kunye ne-900 × 600 mm iidekhi zensimbi ezipholileyo kunye nemigangatho ye-M6 efakwe kwi-threaded kwiigridi ze-50-mm-ezihambelana ne-DIN 438, ISO 2768, kunye neenkqubo eziqhelekileyo zeplate yokulungisa Ulungelelwaniso lobude obungenasixhobo: Indlela yokuphakamisa i-hydraulic ye-Dual-column hydraulic enoluhlu lwe-25-95 cm, ± 0.3 mm ukuphindaphinda, kunye ne-150 kg umthamo womthwalo omileyo kwikholamu nganye Ukuhlanganiswa kwenkonzo eyakhelwe-ngaphakathi: I-raceways yangaphambili ye-12/24 V DC, i-110/230 V AC, kunye nemigca ye-pneumatic-nganye iqhutywe ngasemva kwezigqubuthelo ze-aluminium ezikhuphayo kunye ne-IP54-rated gaskets Uninzi lwabakhuphisana nabo luthatha ikhebula njengengcamango yamva. ITheyibhile yeBhlokhi yeFab iyiphatha njengesiseko soncedo.
Kutheni Ukhetho Lwezinto eziphathekayo Lubalulekile Kunokuba Ucinga
Abanye ababoneleli basebenzisa izakhelo ze-aluminiyam ezikhutshiweyo. Abanye basebenzisa intsimbi edityanisiweyo ethambileyo. I-Botou Haijun isebenzisa intsimbi eqengqelekayo ebandayo (SPCC-Q/B, 2.0 mm ubukhulu) kuzo zonke izakhiwo eziphambili ezithwala umthwalo-kwaye nantsi isizathu sokuba eso sigqibo sisinde kuxinzelelo lwehlabathi lokwenyani: ukungahambelani kwe-thermal. Kwilebhu elawulwa yimozulu yomthengi weemoto zombane, iitafile ezenziwe nge-aluminiyam zijike nge-0.18 mm kwishifti yeeyure ezisi-8 njengoko ubumanzi be-ambient bebuguquguquka. Intsimbi epholileyo epholileyo ibambe i-flatness ngaphakathi kwe-0.05 mm. Loo mahluko wawuthetha ukuhlolwa okuphindaphindiweyo kwe-solder-joint phantsi kwe-20 × ukukhulisa. Kwakuthetha ukuba akukho kuphinda kumiswe umatshini wokulinganisa ulungelelaniso (CMM) probes phakathi kweeshifti.
Asikhankanyi nje imathiriyeli-siyayiqinisekisa. Ibhetshi nganye ithwala iingxelo zovavanyo lokugaya. Yonke i-weld joint ijongwa ngokungena kwidayi. Wonke umphezulu ogqityiweyo udlula uvavanyo lwe-96 yeyure engathathi hlangothi yokutshiza ityuwa (ASTM B117). Oku asikobunjineli obugqithisileyo. Kukuthintela umnxeba we-3 malunga novavanyo lokukhathala olungaphumelelanga kwi-bracket mount.
Ukusasazwa kokwenyani: Apho iiPrototypes zidibana neNyaniso yeMveliso
"Ingakwazi ukumelana nokungcangcazela komshicileli wethu we-3D?" wabuza ukuqaliswa kwesixhobo sonyango. Itafile yabo yangaphambili yashukuma kakhulu ngexesha lokunyanga intlaka kangangokuba ukuncamathela ko maleko kusilele ngaphezu kwesisombululo se-80 µm. Sixhome umshicileli wabo ngokuthe ngqo kwiFab Block Table eneenyawo ezikhethiweyo zokuchasa ukungcangcazela (izihlandlo zendalo zilungelelaniswe ukuya ku-12 Hz). Isiphumo: I-zero shift shift ngapha kwe-72-iyure yoshicilelo. Ngoba? Ngenxa yokuba umzuzu wesakhelo se-inertia yi-3.2 × ephezulu kunezinye iindlela eziqhelekileyo-kwaye ngenxa yokuba iimbambo zokuqina zangaphakathi zilandela i-geometry eqinisekisiweyo ye-finite-element-validated, kungekhona i-CAD generic sweeps.
Omnye umxhasi udinga ukuphindaphindwa ngokukhawuleza kuvavanyo lwe-robotic end-effector. Bayalela iimodyuli zedekhi ezintlanu-ezimbini zinezinzwa ezinamandla ezifakwe ngaphakathi, enye ineendlela zomoya ezidibeneyo, ezimbini zingenanto. Lonke ujongano lokuxhoma olukwabelwanayo olufanayo. Akukho zixhobo ziqhelekileyo. Akukho ntlawulo ye-NRE. Akukho MOQ. Iinxalenye nje ezifikileyo zilungisiwe, ziphawulwe, kwaye zilungele ukungena ngaphakathi. Olo bhetyebhetye luvela kwi-Botou Haijun yangaphakathi yokunyathela, ukugoba, kunye nobuchule bokuwelda-hayi ukukhupha i-handoffs.
Ukuphendula kwibhetshi encinci ayiyokuthengisa i-fluff. Yakhelwe kwinkqubo yabo yokucwangcisa imveliso: impendulo yobunjineli phakathi kweentsuku ezintathu zokusebenza, iikowuti kwiiyure ezingama-48, kwaye akukho xabiso lincinci lomyalelo weeprojekthi zobugcisa eziqeqeshiweyo.
Ukwenza Ukhetho Olufanelekileyo Kuqala Ngemibuzo Enyanisekileyo
Ngaphambi kokuba uzinikele kuyo nayiphi na isisombululo semodyuli yendawo yokusebenza, buza le mibuzo:
Ngaba indlela yokuhlengahlengisa ubude igcina ukuhambelana kulo lonke uhambo lwayo olupheleleyo-okanye ngaba umphezulu uthambeka ngokugqithisileyo? Ngaba iintambo zomdyarho ziyafikeleleka *ngaphandle* kokuqhaqha isakhelo? Ngaba unokutshintsha imodyuli yedekhi eyonakeleyo ngaphantsi kwemizuzu emihlanu-usebenzisa kuphela isitshixo se-hex? Ngaba izatifikethi zezinto eziphathekayo ziyahambelana neemfuno zeshishini lakho (umzekelo, RoHS, REACH, UL 508A)? Ngaba ukuzinza komda kuqinisekisiwe nge-CMM-hayi nje uhlolo olubonakalayo? Ukuba nayiphi na impendulo ithi "hayi," okanye "siya kujonga," iindleko aziyimali nje. Lilahlekile ixesha. Ixesha lokulungisa kwakhona. Ubunjineli bokusebenza kwakhona. Uphose imihla ebekiweyo.
I Fab Block Table inika oko kuthenjiswa ziimodyuli zeendawo zokusebenza kodwa kunqabile ukuzisa: ukuchaneka okungaguqukiyo, ukuqina okungqiniweyo ebaleni, kunye nokuziqhelanisa nokwenyani. Yenzelwe apho ukunyamezela kubalulekile-hayi apho i-aesthetics iphumelele amabhaso. Kumaqela akha i-hardware yangomso, ukuthembeka ayisiyonto. Sisiseko.
