Ibikoresho byo gusudira bya Laser: Ubuyobozi bukora neza 

A Ibikoresho byo gusudira ni sisitemu-yuzuye ya clamping sisitemu yagenewe gufata ibihangano bihujwe neza mugihe cyihuta cyo gusudira laser. Bitandukanye no gusudira arc gakondo, gusudira laser bisaba micron-urwego rwukuri kugirango wirinde gutandukana no kwemeza ubujyakuzimu bwinjira. Ibikoresho bigezweho byo gukoresha ibikoresho bikoreshwa muburyo bwa moderi, nka 2D na 3D byoroshye byoroshye, kugirango bigabanye kugoreka ubushyuhe no gusubiramo byinshi. Aka gatabo karasobanura amahame yubuhanga, ibipimo byo gutoranya, hamwe nuburyo bwiza bwo gukora kugirango dushyire mubikorwa ibisubizo bihanitse bikemurwa mubidukikije bigezweho.

Ibikoresho byo gusudira bya Laser ni iki kandi ni ukubera iki ari ngombwa?

Gusudira lazeri bishingiye ku bushyuhe bwibanze bwo guhuza ibikoresho hamwe na zone nkeya ziterwa n'ubushyuhe (HAZ). Nyamara, ubu busobanuro butangiza ibibazo byihariye bijyanye no guhuza ibice. Ndetse icyuho gito nka 0.1mm kirashobora kuganisha ku nenge zo gusudira, ubwoba, cyangwa guhuza bituzuye. Ibikoresho byo gusudira bya laser bikora nkumugongo wumukanishi ukuraho izo mpinduka mugukurikiza kwihanganira geometrike mbere no mugihe cyo gusudira.

Mu nganda zateye imbere, imiterere ikora ibirenze gufata ibice; icunga imbaraga zumuriro. Mugihe urumuri rwa lazeri rugenda rwuzuzanya, ubushyuhe bwaho butera kwaguka no kugabanuka. Ibikoresho byo mu rwego rwo hejuru, nkibyavuzwe na Botou Haijun Metal Products Co., Ltd., zashizweho kugirango zirwanye izo mbaraga. Mugutanga inkunga itajegajega hamwe nu mwanya uhamye, sisitemu yemeza ko inteko yanyuma yujuje ubuziranenge bwimodoka n’ikirere bidasabye gukora imashini nini nyuma yo gusudira.

Itandukaniro hagati ya Laser na gakondo yo gusudira

Mugihe ibikorwa byibanze byo gufunga bikomeza kuba bisa, ibikoresho byo gusudira laser biratandukanye cyane nibyakoreshejwe mubikorwa bya MIG cyangwa TIG. Itandukaniro ryibanze riri mu mucyo wibintu, kugerwaho, no kwihanganira urwego.

• Ubworoherane Bwuzuye: Gusudira gakondo birashobora kwihanganira icyuho kigera kuri 1-2mm hamwe nibikoresho byuzuza. Gusudira Laser, akenshi byikora (bituzuye), bisaba kugenzura icyuho muri 0.05mm kugeza 0.1mm.
• Kugerwaho n'ibiti: Ibikoresho bigomba kuba byateguwe hamwe na clamp-profil nkeya kugirango wirinde kubangamira umurongo wumutwe wa laser. Igicucu gishobora gutera gusudira kutuzuye.
• Kugaragaza Ibikoresho: Ibigize hafi yakarere ka weld bigomba akenshi gukorwa mubikoresho bitagaragaza cyangwa bikurura ibintu kugirango wirinde ko laser yazimiye yangiza ibice cyangwa optique.
• Amashanyarazi: Ibikoresho bigezweho birashobora gushiramo umuringa cyangwa aluminiyumu kugirango bikore nk'ubushyuhe, bikurura ubushyuhe kure y’ahantu hihariye kugirango hirindwe.

Ibyingenzi bigize sisitemu yohanze ya Laser

Uburyo bwiza bwo gusudira bwa laser ntabwo ari igikoresho kimwe ahubwo ni urusobe rwibinyabuzima bigizwe nibice bigize modular. Gusobanukirwa ibi bintu nibyingenzi kubashakashatsi bashushanya imirongo yumusaruro. Ubwinshi bwa sisitemu biterwa nuburyo ibyo bice bikorana kugirango bigire umutekano wa geometrike.

Ihinduka ryimikorere ya Modular: 2D na 3D

Urufatiro rwibikorwa byose bigezweho ni urubuga shingiro. Botou Haijun Metal Products Co., Ltd. kabuhariwe muri 2D na 3D byoroshye gusudira, buri kimwe gikora ibicuruzwa bitandukanye.

2D Ihinduka ryoroshye: Ibi nibyiza kumpapuro zicyuma ziteranijwe, nkibikoresho byumuryango wimodoka cyangwa ibigo bya elegitoroniki. Biranga urusobekerane rwacukuwe neza rwemera clamp zitandukanye kandi zihagarara. Modularity itanga uburyo bwihuse bwo guhinduranya mugihe uhinduranya ibicuruzwa bitandukanye, kugabanya cyane igihe.

Ihuriro rya 3D ryoroshye: Kubice bigoye, ibice byinshi nkibice byindege cyangwa ibice bya chassis yimodoka, platform ya 3D ni ngombwa. Sisitemu ikoresha cube isa na modules ifite umwobo kumaso menshi, yemerera clamp kwegera igihangano uhereye kumpande zose. Ubu bushobozi nibyingenzi mukubungabunga perpendicularité nukuri neza muburyo butatu.

Ibyingenzi Gufata no Guhitamo Ibikoresho

Kugirango ukoreshe neza ubushobozi bwibikorwa byoroshye, ibikoresho byihariye birakenewe. Ibi bice byemeza ko buri gice giherereye neza kandi gifashwe neza kurwanya imbaraga zo gusudira.

• U-shusho na L-Igizwe na Multi-intego ya Boxe: Ibi bikora nkibikorwa byubaka byo gushiraho ibicuruzwa bihagarara hamwe ninkunga. Ubuso bwabo bukomeye burwanya kwambara kuva kwifata inshuro nyinshi kandi bigatanga indege yizewe.
• 200-Urukurikirane rwo Gushyigikira Inguni: Ibi bice bikomeye bitanga inkunga ihagaritse kubikorwa biremereye. Nibyingenzi mukubungabunga uburebure ninguni yinteko nini, byemeza ituze mugihe gikora ingufu za laser.
• 0-225 ° Impande zose za Gauges: Igenamigambi risobanutse ningirakamaro kubasudira. Ibipimo byemerera abashoramari gushiraho no gufunga inguni byihuse, byemeza ko bihoraho murwego rwo gukora.
• Guhagarika Inguni: Byakoreshejwe bifatanije nicyuma cya 3D cyuma, utu duce dushoboza kurema ibintu bikomeye, bikozwe muburyo bwihariye bushobora kwihanganira imihangayiko yubushyuhe.

Amahame yubuhanga: Kugabanya kugoreka no kugabanya ukuri

Ikibazo cyibanze cyubwubatsi muri laser yo gusudira ni ugucunga ubushyuhe. Nka lazeri yinjiza ingufu zishonga ibyuma, ibikoresho bikikije byaguka. Iyo imaze gukonja, irasezerana, birashoboka gukuramo inteko kugirango ihuze. Ingamba zigezweho zo kugabanya ibi bigabanya uburyo bwingenzi.

Gukurikirana Urukurikirane no Gukwirakwiza Imbaraga

Itondekanya aho clamps ikoreshwa bigira ingaruka kuri geometrie yanyuma. Imyitwarire myiza yerekana "hagati-hagati" ikomatanya ikurikiranye kugirango ibice bigabanuke kugirango bigabanye imihangayiko. Ariko, kubice bidafite asimetrike, ibice bigomba kuba byateguwe kugirango bibuze impamyabumenyi zubwisanzure. Kurenza urugero birashobora gutera imihangayiko isigaye irekura nyuma yo gusudira, bigatera isoko-inyuma. Kubwibyo, ibikoresho bigomba gukoresha imbaraga zikenewe gusa kugirango dukomeze umubano, akenshi ukoresha sisitemu ya pneumatike cyangwa hydraulic kugirango umuvuduko uhoraho.

Gushyushya Sink Kwishyira hamwe

Mu gusudira byihuse laser gusudira, kwirundanya ubushyuhe birashobora kwihuta. Kwinjiza ubushyuhe bishira mubishushanyo mbonera bifasha gukwirakwiza ingufu. Kwinjiza umuringa ushyizwe munsi yumutwe weld birashobora gukurura ubushyuhe burenze, kugabanya ubunini bwakarere katewe nubushyuhe no kugabanya kugoreka. Ubu buhanga bugira akamaro cyane cyane muburyo bworoshye aho gukubita ari inenge isanzwe.

Gucunga Ibitekerezo

Imirasire ya lazeri irashobora kwerekana ibice bigize ibyuma, bigatera umutekano muke kandi bishobora kwangiza optique ya laser. Ibishushanyo mbonera bigomba kubarwa ukoresheje ibirwanya anti-reflektif cyangwa inguni zifasha kure yinzira yumurongo. Icyogajuru kitari icyuma cyangwa ibikoresho bikurura akenshi bikoreshwa muri zone zikomeye kugirango umutego wayobye.

Gushyira mu bikorwa Inganda zose

Ibikoresho byo gusudira lazeri ni ingenzi mu nganda aho usanga neza, umuvuduko, hamwe n’ubuziranenge bwiza. Guhuza na sisitemu zitangwa nababikora nka Botou Haijun Metal Products Co., Ltd. ibemerera gukorera inzego zitandukanye.

Gukora ibinyabiziga

Inganda zitwara ibinyabiziga nizo zikoresha cyane tekinoroji yo gusudira. Kuva mu nteko-yera-yera (BIW) kugeza kuri bateri yimodoka zikoresha amashanyarazi (EVs), ibikoresho bigomba gukora amajwi menshi hamwe no kwihanganira inenge zeru. Ihuriro ryoroshye rya 3D ryemerera ababikora guhinduranya moderi zitandukanye zimodoka kumurongo umwe, zihuza inzira igana ku bicuruzwa bivanze-byerekana. Ubusobanuro bwa U-shusho ya kare agasanduku hamwe nicyuma cyerekana ko icyuho cyumuryango hamwe nu murongo uhuza byujuje ibyifuzo byabaguzi kubwiza.

Ikirere n'Indege

Ibice byo mu kirere, nka turbine blade hamwe nuduce twubatswe, akenshi birimo ibishishwa bidasanzwe nka titanium na Inconel. Ibi bikoresho byunvikana kwinjiza ubushyuhe. Ibikoresho muri uru rwego bishyira imbere gukomera no gukwirakwiza ubushyuhe. Gukoresha ibyuma bya 3D byo gusudira bitanga ibyuma bikenewe hamwe nogukomeza kugirango ugabanye kunyeganyega no gukomeza umwanya mugihe kirekire. Ibipimo bifatika byerekana neza ko imyirondoro igoye ya aerodinamike ikomeza muri microne.

Abaguzi ba elegitoroniki n'imashini zisobanutse

Mu rwego rwa elegitoroniki, miniaturisation isaba uduce duto cyane. Ibikoresho bigomba kuba byoroshye ariko birasobanutse neza. Ibice bigize modulaire yemerera kurema micro-fiux ifata uduce duto tutiriwe duhisha laser. Gusubiramo kwizi sisitemu byemeza ko ibice ibihumbi bishobora kubyara ubuziranenge bumwe, nibyingenzi kubikoresho nka terefone zigendanwa hamwe nikoranabuhanga ryambarwa.

Igitabo cyo Guhitamo: Guhitamo Ingamba zifatika

Guhitamo igisubizo gikwiye bisaba isesengura ryimbitse ryibicuruzwa geometrie, ingano yumusaruro, hamwe nibipimo byo gusudira. Ba injeniyeri bagomba gusuzuma ibintu bikurikira mugushushanya cyangwa kugura sisitemu.

Impamvu ibintu byoroshye guhinduka mubikorwa bigezweho

Ibikoresho byabigenewe gakondo bihenze kandi bitwara igihe cyo gushushanya. Impinduka iyo ari yo yose mubicuruzwa byerekana ko itagikoreshwa. Ibinyuranye, modular modular yoroheje, nkibitangwa na Botou Haijun Metal Products Co., Ltd., tanga igisubizo-kizaza. Mugukoresha ibice byingenzi nkibisanduku kare, ibyuma bingana, hamwe nibisahani fatizo, ibigo birashobora guhindura imirongo yabyo mumasaha kuruta ibyumweru. Ubu bwitonzi nibyingenzi mumasoko yihuta cyane, aho ubuzima bwibicuruzwa bigabanuka.

Amakosa asanzwe muri Laser Welding Fixturing

Ndetse hamwe nibikoresho byujuje ubuziranenge, kubishyira mu bikorwa bidakwiye bishobora kuganisha ku bisubizo bibi. Kwirinda iyi mitego isanzwe ni ngombwa kugirango ugere ku bwiza bwiza bwo gusudira.

• Kwirengagiza kugenzura icyuho: Dufate ko laser izaca icyuho nikosa rikomeye. Ibikoresho bigomba gufunga byimazeyo icyuho cyangwa gufata ibice muguhuza mbere yuko gusudira bitangira.
• Kurenza urugero Kubuza Igice: Gukoresha clamps nyinshi birashobora gufunga imihangayiko y'imbere. Iyo igice kirekuwe, irashobora kugoreka. Koresha umubare ntarengwa wa clamps isabwa kugirango uhamye.
• Gufata nabi Ibigize Modular: Umwanda, gusasa, no kwambara kumapine nu mwobo bitesha agaciro igihe. Gusukura buri gihe no kugenzura agasanduku kare hamwe no gupima inguni ni itegeko.
• Kwirengagiza kwaguka k'ubushyuhe: Kunanirwa kubara ibintu byagutse mugihe cyo gusudira birashobora gukurura amakosa yibipimo. Emera kugenda gato cyangwa ukoreshe gukonjesha gukora muburyo bwimiterere.
• Ibiti bidahagije: Gushyira clamp hafi ya zone weld irashobora gutera igicucu. Buri gihe wigane inzira ya laser kugirango wemeze kutabuzwa.

Kubungabunga no Gukora Ibikorwa Byiza

Kugirango hamenyekane kuramba no gutondekanya ibikoresho byo gusudira laser, gahunda yo kubungabunga ni ngombwa. Imiterere-yukuri yibigize nkibipimo rusange bipima ingero hamwe nu byuma bifasha inguni bivuze ko byumva ibyangiritse kandi byanduye.

Isuku rya buri munsi no kugenzura

Kuraho gusudira spatter hamwe n ivumbi mubice byose bigize buri munsi. Kwirundanya kwa spatter kumwanya waho birashobora kumenyekanisha amakosa ya kimwe cya cumi cya milimetero. Koresha ibikoresho bidasebanya kugirango usukure insinga nu mwobo. Kugenzura inzasaya zifata kugirango zambare kandi uzisimbuze niba zigaragaza ibimenyetso byo guhindura ibintu.

Guhindura ibihe

Kugenzura ukuri kw'ibanze fatizo n'ibice bigize modular buri gihe. Reba uburinganire bwa U-shusho na L-agasanduku kerekana urwego rusanzwe. Menya neza ko ibipimo bya 0-225 ° bipima impande zose bigumana kalibrasi. Ongera usubiremo cyangwa usimbuze ibice bigwa hanze yihanganirwa kugirango ukomeze ubunyangamugayo.

Gusiga no Kwitaho

Koresha amavuta akwiye kubice byimuka hamwe nu murongo uhujwe kugirango wirinde gufata no gukora neza. Ariko rero, irinde gusiga amavuta hafi yakarere ka weld, kuko amavuta ashobora guhumeka no kwanduza pisine, bikagutera ubwoba.

Ibibazo Bikunze Kubazwa (Ibibazo)

Nigute ibikoresho byo gusudira bya laser bizamura ubwiza bwo gusudira?

Ibikoresho byo gusudira lazeri bitezimbere ubuziranenge mugukomeza igice gihoraho, kugabanya icyuho, no kugabanya kugoreka ubushyuhe. Mugufata ibice muburyo bunoze, birinda gutandukana kumirasire kandi bikanemeza ko byinjira, bikavamo gusudira gukomeye, gusukuye bifite inenge nke.

Ni izihe nyungu zo gukoresha urubuga rwa 3D rworoshye rwo gusudira?

Urubuga rwa 3D rworoshye rwo gusudira rutanga ibintu byinshi bihindagurika kubice bigoye, byinshi. Bemerera gukomera uhereye kumpande nyinshi, bigafasha neza neza na geometrike igoye. Ihinduka rigabanya gukenera ibikoresho byabigenewe, kugabanya ibiciro no kwihutisha impinduka.

Ibikoresho bya modular birashobora gukora umusaruro mwinshi?

Nibyo, modular yimikorere irakwiriye kubyara umusaruro mwinshi, cyane cyane mubidukikije bivanze. Mugihe ibikoresho byabigenewe bishobora kwihuta kubice bimwe, sisitemu ya modular nkiyi kuva Botou Haijun Metal Products Co., Ltd. tanga ubuhanga bwo guhinduranya ibicuruzwa byihuse, ukomeze ibikoresho rusange muri rusange (OEE).

Nibihe bikoresho nibyiza kubikoresho byo gusudira laser?

Ibikoresho bigize ibikoresho bisanzwe bikozwe mubyuma bikomeye, ibyuma, cyangwa aluminium. Ibyuma bikomeye bitanga igihe kirekire kandi birwanya kwambara. Ibyuma bitanga ibyuma bihamye kandi bigabanya ibintu. Aluminium ikoreshwa mubikoresho byoroheje kandi nkibishishwa byubushyuhe bitewe nubushyuhe bwayo bwinshi.

Nigute nahitamo hagati ya sisitemu ya 2D na 3D?

Hitamo sisitemu ya 2D kubiterane bisa cyangwa byegeranye, nk'urupapuro rw'icyuma. Hitamo sisitemu ya 3D kubice bigoye, bishushanyije bisaba gufatana kumpande zitandukanye, nkibikoresho byimodoka cyangwa ibice byindege. Guhitamo biterwa na geometrike igoye yibikorwa byawe.

Umwanzuro: Kuzamura Inganda zikora neza hamwe na Advanced Advanced

Mu rwego rwo gukora inganda zateye imbere, ibikoresho byo gusudira laser ntabwo ari ibikoresho gusa ahubwo ni ikintu gikomeye cyerekana ubuziranenge bwibicuruzwa no gukora neza. Mugihe inganda zigenda zihanganira kwihanganira ubukana n'umuvuduko mwinshi, icyifuzo cyibisubizo nyabyo, byoroshye, kandi biramba bikomeje kwiyongera. Mugusobanukirwa amahame yubwubatsi inyuma yubuyobozi bwumuriro, kugenzura icyuho, hamwe nigishushanyo mbonera, ababikora barashobora kuzamura cyane umusaruro wabo wo gusudira.

Ibigo bishaka kunonosora imirongo yabyo bigomba gushyira imbere ibisubizo bitanga ibisobanuro neza kandi bihuza n'imiterere. Botou Haijun Metal Products Co., Ltd. igaragara nkumufatanyabikorwa wizewe mururwo rugendo, itanga urwego rwohejuru 2D na 3D rworoshye rwo gusudira, hamwe nurwego rwinshi rwibikoresho nkibipimo rusange bipima no gushyigikira ibyuma. Ubwitange bwabo mubushakashatsi niterambere byemeza ko buri kintu cyose gitanga ituze kandi ihindagurika ikenewe kubibazo byinganda bigezweho.

Waba uri mu modoka, mu kirere, cyangwa mu mashini rusange, gushora imari muburyo bukwiye ni ishoramari mu kirango cyawe cyiza. Kugirango ushakishe uburyo ibisubizo byacu byubusa bishobora koroshya inzira yawe yo gusudira no kugabanya ibiciro byakazi, turagutumiye gusubiramo ibisobanuro birambuye byibicuruzwa.

→ Reba ibisubizo byacu byoroshye byo gusudira kandi usabe inama ya tekiniki