Impamvu Imbonerahamwe Yawe Yagurishijwe Atari Intebe gusa-Numurongo wawe wambere wibisobanuro
Wategetse ibyuma. Washyizeho ibishushanyo. Ariko iyo gusudira azamutse kumeza-hamwe nambere ihuza hamwe munsi yumutwaro-urabona: ibi ntabwo ari ugufata ibice. Nijyanye no kwihanganira.
A ameza yo guhimba kugurisha ko wobbles, flexes, cyangwa kugoreka munsi ya 300-amp arc ubushyuhe ntabwo buzigama amafaranga. Biragutwara kongera gukora, gusiba, no kunyerera. Twabibonye mumaduka kuva Ohio kugera Stuttgart: robot $ 12,000 yo gusudira yananiwe kalibrasi kuko isahani yayo yibanze ihindura mm 0.18 kumpera. Gukosora? Ntabwo ari software. Imbonerahamwe yakozwe neza.
Kwinangira ntabwo ari ubushake-Bipimirwa muri Microns
Abaguzi benshi barabaza “Biremereye bingana iki?” Icyo nikibazo kitari cyo. Iburyo bukwiye: “Ni ubuhe buryo bwo gutandukana munsi yumutwaro uhagaze kandi ushushe?”
Twagerageje ameza atatu asanzwe 2m × 1m mubihe bimwe: umutwaro wa kg 1,200 hagati, hiyongereyeho 250 ° C yo gushyushya ahantu (kwigana gusudira inshuro nyinshi). Igice kimwe cyunamye mm 0,42. Undi wagoretse 0.29 ° torsionally. Byombi byatsinze "ubunyangamugayo bwubaka" ku mpapuro - ariko birananirana-gusubiramo isi.
Itandukaniro ryamanutse mubintu bitatu:
Urwego rw'ibanze. Imbere yo gushimangira geometrie: Agasanduku-igice imbavu zashyizwe kuri mm 120 mm-ntabwo zifungura-umuyoboro gussets wasuditswe gusa ku mfuruka Kwihanganira ubuso: ≤0.15 mm hejuru ya m² 1, byemejwe na CMM - ntabwo ari "ubutaka nyuma yo gusudira" (butangiza imihangayiko isigaye) Iyo ngingo ya nyuma ifite akamaro kanini. Gusya kumeza yangiritse ntabwo bigarura ihame ryimiterere-rihisha kugoreka ubushyuhe. Uburinganire nyabwo butangira mbere yo gusudira, muburyo bwuzuye CNC yaciwe hamwe na jigs igenzurwa.
Modularite ikora mubyukuri-Ntabwo Kwamamaza Jargon gusa
"Modular" akenshi bisobanura ngo "tuzahindura umwobo wongeyeho nyuma." Modularity nyayo isobanura ubwubatsi buhoraho muburyo bugaragara.
Muri Botou Haijun Metal Products Co., Ltd., buri mwobo - imiyoboro ya mm 100, micro-gride ya mm 50, imiyoboro ya T-slot - ikorerwa muburyo bumwe ku ruganda rumwe rutambitse. Nta guhuza kabiri. Nta makosa yo guhuriza hamwe. Twohereje ameza 273 kubatanga amamodoka ya Tier-1 kuva 2021. Raporo ya zeru raporo ya sisitemu yo gufatana nabi.
Dore ibyo abakiriya bakeneye mubyukuri-nibyo abagurisha benshi basize:
Guhuza clamp: Ibikoresho byose bya M8 / T-slot byemera clamps isanzwe ISO 8765-1 - ntabwo ari ibintu byihariye bisaba kubarura ibintu bitandukanye Umutwaro wo kwimura inzira: Buri kintu cyo kuzamuka gihuza neza na rugongo nyamukuru - ntabwo isahani yo hejuru ireremba hejuru yamaguru Ubuyobozi bwo kwagura ubushyuhe: Stainless steel locating pins (not hardened steel) at critical datum points, rated to 400°C Twubatse ameza yacu ya mbere kubakiriya ba mashini yubuhinzi yo muri Suwede bakeneye gusubiramo inshuro 12 ziteranya hydraulic manifolds. Ibisobanuro byabo: ± 0,05 mm byukuri byukuri mumezi 18 yo gukoresha burimunsi. Twatanze. Bongeye gutondekanya-kabiri-kumurongo mushya wibicuruzwa.
Garanti yerekana imikoreshereze nyayo-Ntabwo byemewe n'amategeko
Garanti zimwe zirimo "inenge mubikoresho no gukora." Ibyo ukuyemo ibintu byose bimeneka mubikorwa: gusudira ibice bivuye kumagare yubushyuhe bwumuriro, kwambara hejuru yimashini zisya, cyangwa umugozi wa bolt ukuramo inshuro nyinshi.
Garanti yacu ikubiyemo ibyo uko ari bitatu - kuko tubibona buri munsi. Dukurikirana uburyo bwo gutsindwa mubice 1200+ byashyizweho. Impamvu nyamukuru? Ntabwo ari ugukora inenge. Ingeso yabakoresha: gukoresha urusyo rwa pneumatike rutagira ingabo zubushyuhe, kurenza M12 hejuru ya 120 N · m, cyangwa gushyira palette 400 kg kumeza yameza adashyigikiwe.
Dushyiramo rero ibyo abandi basimbuka:
Isubiramo rya DFM kubuntu y'igice cyawe imiterere mbere yo kugura - nta dosiye ya CAD ikabije Kurongora kurubuga (hamwe na laser urwego rwihariye hamwe nubushushanyo bwa shim) Porotokole yo kubungabunga ubushyuhe: ni kangahe gusubiramo uburinganire nyuma ya 500+ yo gusudira Ibi ntabwo ari theoretical. Ukwezi gushize, iduka ryakazi muri Amerika ryaduhamagaye nyuma yameza yabo ya gatatu yananiwe mumezi atandatu. Twasuzumye amafoto yabo, tubona ibimenyetso byo gusya byibanze kuri gari ya moshi imwe, twohereza videwo y'amasegonda 90 yerekana aho twimurira ahasya. Flatness yagaruwe mumasaha 4. Nta musimbura ukenewe.
Imbonerahamwe ikurikira yo kugurisha itangirana nuburyo uzayikoresha-Ntabwo ari ikiguzi
Ibiciro birabeshya. Imbonerahamwe 4.200 $ isa naho ihendutse kuruta $ 7.800 - kugeza ubaze ikiguzi cyumutwe umwe wa chassis utahujwe: $ 220 mumurimo, $ 85 mumashanyarazi ya aluminiyumu yakuweho, niminsi ibiri uvuye kumurongo.
Imbonerahamwe yo guhimba ya Botou Haijun itangirira ku $ 5.900 kubice 1.5 m × 1 m yubatswe na Q345B yuzuye, igenzurwa na CMM, hamwe na sisitemu ya T-slot. Ariko agaciro nyako kicaye mumurongo: 0,03 mm isubirwamo igabanya igihe cyo kugenzura ingingo ya mbere ku kigero cya 65%, urubavu rubaho rumaze imyaka itanu yo gusudira robot ya MIG idasubirwamo, ipaki yinyandiko ikubiyemo raporo y'ibizamini by'urusyo, uburyo bwo gusudira, hamwe no kugoreka ubushyuhe.
Niba ubutaha ameza yo guhimba kugurisha ikeneye gufata ibirenze uburemere - igomba gufata amahame yawe - tangira ufite intego yubuhanga, ntabwo ari urutonde rwihariye. Reba neza. Kurikirana inzira yumutwaro. Saba amakuru yubushyuhe-ntabwo ari tonnage gusa.
Kuberako muguhimba ibyuma, ameza ntabwo aricyiciro. Ni umusingi wa buri rwego wemeza.
