Kutheni iTheyibhile yakho yokuThengisa ingeyoBhentshi nje-Ngumgca wakho wokuqala wokuchaneka
Uyalele intsimbi. Uyibeke imizobo. Kodwa xa i-welder inyuka ukuya etafileni-kunye nokutshintshwa kokubambisana kokuqala phantsi komthwalo-uyaqaphela: oku akukho malunga nokubamba iinxalenye. Kumalunga nokubamba ukunyamezelana.
A itheyibhile yokwenziwa iyathengiswa ukuba kushukuma, ukuguquguquka, okanye ukuphazamisa ngaphantsi kwe-300-amp ubushushu be-arc ayilondolozi imali. Kukubiza ukuba usebenze ngokutsha, ulahle, kunye neziliphu zeshedyuli. Siyibonile kwiivenkile ukusuka e-Ohio ukuya e-Stuttgart: i-robot ye-welding yeedola ezili-12,000 iyasilela ukulinganisa kuba iplate yayo yesiseko ijika i-0.18 mm kwiikona. Ukulungiswa? Hayi inkqubo yesoftware. Itheyibhile eyenziwe ngobunjineli ngokufanelekileyo.
Ukuqina ayisiyiyo iKhetho-Bukalwa kwiiMicrons
Uninzi lwabathengi bayabuza "Inzima kangakanani?" Lo ngumbuzo ongalunganga. Ekunene: "Yintoni ukuphambuka kwayo phantsi komthwalo omileyo kunye nobushushu?"
Sivavanye iitafile ezintathu eziqhelekileyo ze-2m × 1m phantsi kweemeko ezifanayo: i-1,200 kg yomthwalo womthwalo kwiziko, kunye nokulinganisa i-250 ° C yokufudumala kwendawo (ukulinganisa i-welds tack ephindaphindiweyo). Iyunithi enye igobe nge-0.42 mm ngokuthe nkqo. Enye ijije ngo-0.29 ° ngokujikeleza. Zombini ziphumelele iitshekhi ephepheni "zengqibelelo yolwakhiwo-kodwa aziphumelelanga ukuphinda-phinda okwenyani.
Umahluko wehla kwizinto ezintathu:
Ibanga lezinto ezisisiseko: Hayi nje “intsimbi”—i-Q345B ebandayo eqengqelekayo ngamandla esivuno esiqinisekisiweyo ≥345 MPa, hayi i-A36 yegeneric Ijometri yokuqinisa yangaphakathi: Iimbambo zecandelo lebhokisi zibekwe kwi-≤120 mm-hayi i-gussets evulekileyo yetshaneli edityaniswe kwiikona kuphela Unyamezelo oluthe tyaba phezu komphezulu: ≤0.15 mm ngaphezu kwe-1 m², ingqinwe yiCMM—hayi “umhlaba emva kwewelding” (ezisa uxinzelelo olushiyekileyo) Eli nqaku lokugqibela libaluleke kakhulu. Ukusila itafile ephothiweyo akubuyiseli uzinzo lwe-dimensional-kufihla ukuphazamiseka kwe-thermal. I-flatness yokwenyani iqala phambi kwe-welding, ngokuchaneka kwe-CNC-cut plates kunye ne-fixture jigs elawulwayo.
Ukumodareyitha Okusebenzayo Ngokwenyani-Akupheleli nje kwiJargon yokuthengisa
"Imodyuli" ihlala ithetha "siya kubamba imingxuma eyongezelelweyo kamva." Imodyuli yokwenyani ithetha ukungaguquguquki kwezobunjineli kulo lonke ulungelelwaniso.
E-Botou Haijun Metal Products Co., Ltd., yonke ipateni yomngxuma-100 mm igridi, i-50 mm micro-grid, i-T-slot channels-ifakwe kwisethingi enye kwi-horizontal boring mill. Akukho lungelelwaniso lwesibini. Akukho mpazamo yongezeleka. Sithumele iitafile ezingama-273 kubathengisi beemoto ze-Tier-1 ukusukela ngo-2021. Iingxelo zecandelo lezero zeenkqubo zokugoqa ezingalunganga.
Nantsi into abayifunayo ngokwenene abathengi-kwaye yintoni eshiywa ngabathengisi abaninzi:
Ukuhambelana kweclamp: Zonke izincedisi ze-M8/T-slot zamkela i-ISO 8765-1 i-clamps esemgangathweni-hayi i-knockoffs yobunikazi efuna uluhlu oluhlukeneyo Layisha indlela yokudlulisa: Yonke indawo yokunyuka ibophelela ngokuthe ngqo kumqolo ophambili wesakhelo-hayi iipleyiti ezibhityileyo ezidada kwiinyawo ezizimeleyo. Ulawulo lokwandiswa kweThermal: Izikhonkwane zendawo yokubeka intsimbi (engekho lukhuni) kwiindawo ezibalulekileyo zedatum, zilinganiswe kwi-400 ° C Sakhe itafile yethu yokuqala kumxhasi woomatshini bezolimo baseSweden owayefuna ukuphinda-phindwa kwamanqaku ali-12 okudityaniswa kwe-hydraulic manifolds. Inkcazo yabo: ± 0.05 mm ukuchaneka kwendawo kwiinyanga ezili-18 zokusetyenziswa kwemihla ngemihla. Sihambise. Baphinda bacwangcisa-kabini-kwimigca emitsha yemveliso.
Iwaranti Ebonisa Ukusetyenziswa Ngokwenene-Ayiyo Imikrolo Esemthethweni
Ezinye iziqinisekiso zigubungela "iziphene kwimathiriyeli kunye nokusebenza." Oko akubandakanyi yonke into eqhekekileyo ekusebenzeni: iintanda ze-weld ukusuka kwibhayisekile eshushu, ukunxiba komphezulu ukusuka kwiintlantsi zokusila, okanye ukuhluthwa kwentambo yebholiti ukusuka kwimijikelo yetorque ephindaphindiweyo.
Iwaranti yethu ibandakanya zontathu-kuba sizibona mihla le. Silandelela iindlela zokungaphumeleli kuzo zonke iiyunithi ezifakiweyo eziyi-1,200+. Oonobangela abaphezulu? Hayi ukwenza iimpazamo. Imikhwa yabaSebenzisi: ukusebenzisa i-pneumatic grinders ngaphandle kwezikhuseli zokushisa, ukuqinisa ngokugqithiseleyo iibholiti ze-M12 ngaphaya kwe-120 N·m, okanye ukupakisha ii-pallets ze-400 kg kwimida yetafile engaxhaswanga.
Ke sibandakanya into abanye abayitsibayo:
Uphononongo lwasimahla lweDFM yoyilo lwenxalenye yakho ngaphambi kokuthenga-akukho fayile yeCAD erhabaxa kakhulu Isikhokelo somgangatho kwisiza (kunye nemigangatho yelaser specs kunye neetshathi ubukhulu beshim) Iprotocol yokugcinwa kwe-Thermal: kukangaphi ukujonga kwakhona ukucaba emva kwe-500+ ye-weld cycles Oku akuyothiyori. Kwinyanga ephelileyo, ivenkile yemisebenzi yase-US yasibiza emva kokuba itheyibhile yabo yesithathu ingaphumelelanga kwiinyanga ezintandathu. Siye saphonononga iifoto zabo, sabona amanqaku okusila egxininiswe kumzila kaloliwe omnye, saza sathumela ividiyo enemizuzwana engama-90 ebonisa indawo yokusihambisa kwindawo yokusila. I-flatness ibuyiselwe kwiiyure ze-4. Akukho tshintsho lufunekayo.
Itheyibhile yakho elandelayo yokuThengiswa iqala kwindlela oza kuyisebenzisa ngayo-hayi ukuba yiNdleko
Iithegi zexabiso zixoka. Itheyibhile ye-4,200 yeedola ibonakala inexabiso eliphantsi kune-7,800 yeedola enye-ude ubale iindleko zesibiyeli se-chassis esingahambi kakuhle: i-$ 220 emsebenzini, i-$ 85 kwi-extrusion ye-aluminium echithiweyo, kunye neentsuku ezimbini ngaphandle komgca wemveliso.
Iitafile zokwenziwa kweBotou Haijun ziqala kwi-5,900 yeedola kwiyunithi ye-1.5 m × 1 m ene-Q345B epheleleyo yokwakha, i-CMM-verified flatness, kunye ne-ISO-compliant T-slot system. Kodwa ixabiso lokwenyani lihleli kwimida: ukuphindaphinda kwe-0.03 mm okusika ixesha lokuhlola inqaku lokuqala nge-65%, isiseko esinembambo esisinda kwiminyaka emihlanu ye-robotic ye-MIG ye-welding ngaphandle kokulungiswa kwakhona, ipakethe yamaxwebhu ebandakanya iingxelo zovavanyo lwe-mill, i-specs yenkqubo ye-weld, kunye ne-curves yokuphazamiseka kwe-thermal.
Ukuba olandelayo itheyibhile yokwenziwa iyathengiswa kufuneka ibambe ngaphezu kobunzima-kufuneka ibambe imigangatho yakho-qala ngenjongo yobunjineli, hayi ikhathalogu specs. Jonga ukuba tyaba. Landela indlela yomthwalo. Funa idatha ye-thermal-kungekhona nje ukulinganiswa kweetoni.
Ngenxa yokuba kwimveliso yesinyithi, itafile ayikho isiteji. Sisiseko sayo yonke imilinganiselo oyiqinisekisayo.
