Bluco modular fixturing ntabwo arindi sisitemu yo gufunga-ni umugongo ucecetse wibisobanuro bisubirwamo muburyo buvanze cyane, buke buke buke. Twabibonye imbonankubone: Tier-1 itanga amamodoka muri Bavariya yagabanije igihe cyo gushiraho ku kigero cya 68% nyuma yo gusimbuza amajerekani yo gusudira hamwe na plaque ya T-slot ya aluminiyumu ya Bluco hamwe n’ahantu hasimburana. Uruganda rukora ibikoresho byubuvuzi muri Minnesota rwagabanije ingingo yambere yo kugenzura kuva kuri 22% kugeza munsi ya 3% - ntabwo ari ukuzamura CMMs, ahubwo no guhagarika igice mbere yo gupimwa. Izi ntabwo ari imanza. Ni gihamya ko bluco modular fixturing Itanga ROI yapimye mugihe ihagaze neza, itera yihuta, hamwe nibisubirwamo ibintu birenze umuvuduko muke.
Kuki Bluco ikora aho ibikoresho bya Customer byananiranye
Amaduka menshi afata ibikoresho nkibisanzwe - ntabwo ari imbaraga. Bashora imari mu gusudira rimwe kuko "niko twahoraga tubikora." Ariko ibyo bikoresho bifunga geometrie, ntabwo ubushobozi. Iyo igishushanyo mbonera gihindutse kuri 0,15 mm cyangwa ubunini bwibintu buhinduka kuva CR10 bugera kuri SS304, jig iba ishaje. Bluco yirinda uwo mutego binyuze mumahame atatu adashidikanywaho:
Modularité na physics, ntabwo kwamamaza: Buri kintu cyose - T-shitingi shingiro, pin ya dowel, clamps, uburebure-bushobora kugereranywa-gufatanya kwihanganira ISO-isanzwe (± 0.01 mm kumiterere yimiterere). Nta adaptate. Nta shim. Nta gukeka. Umutwaro-inzira mu mucyo. Twapimye gutandukana kuri 600 × 400 mm ya Bluco munsi yumutwaro wa kN 8: 1.7 µm hagati, na 12.3 µm kumurongo ugereranije nicyuma. Igikoresho-nk-inyandiko: Buri pin ya pin itwara indangamuntu ya laser ihujwe na moderi yayo ya CAD. Iyo umukoresha ahinduye Pin # BLC-442-D8.5 kuri # BLC-442-D9.0, ama logi yo guhinduka ahita muri MES yabo - nta mpapuro, nta gutumanaho nabi. Ibi ntabwo byoroshye. Nuburyo ukuraho isoko imwe nini yo gutandukana hagati ya prototype numusaruro: kwiyandikisha igice kidahuye.
Igiciro Cyukuri cya "Byiza Birahagije"
Bamwe bavuga ko ibikoresho byabigenewe bitwara imbere. Nukuri - kubice byambere. Ariko reba ibiba mugihe cyo kwemeza DFM. Umukiriya yigeze kutwoherereza kashe ya kashe ya kashe hamwe na bane bahamagaye GD&T: umwanya, perpendicularity, uburinganire, hamwe numwirondoro. Ibikoresho byabo byari bisanzwe bifata igice kumpande ebyiri, kureka flange igabanuka mm 0,08 munsi ya rukuruzi yonyine. Buri raporo ya CMM yashyize ahagaragara "kutihanganirana" - kugeza igihe twashize igice kimwe kuri base ya Bluco hamwe nudupapuro twafashijwe na vacuum. Uburinganire bwateye imbere kuri mm 0,012. Intandaro ntabwo yari inzira yo gutera kashe. Byari ibyingenzi.
Ngiyo umusoro wihishe wa sisitemu itari modular: amasaha yubwubatsi yamaze akurikirana inenge ya fantom, gusiba ibintu bitimuwe, no gutinda kwa PPAP. Bluco modular fixturing ihindura uwo musoro mugishoro-mugukora buri kintu cyagenzuwe, cyanditse, gisubirwamo.
Uburyo Botou Haijun Yinjiza Bluco Mubikorwa Byuma Byuzuye
Muri Botou Haijun Metal Products Co., Ltd., ntabwo dukoresha Bluco gusa-twe injeniyeri hafi yayo. Ikigo cyacu cyujuje ISO mu mujyi wa Botou gikoresha amazu yungurujwe cyane ya lisansi, inzu ya sensor igoramye kuri agri-robotics, hamwe n'inzitiro zasizwe na lazeri kubashinzwe kugenzura inganda. Kuri buri, dutangirana na fixture - ntabwo ari itangazamakuru.
Dore akazi kacu:
Twakiriye moderi ya CAD hamwe na GD&T hamwe nibikoresho byihariye (urugero, “SUS304, 1,2 mm, ± 0,05 mm umwobo kuri datum A-B-C”). Ba injeniyeri bacu bakoresha ibikoresho bashushanya ubuso bunini kububiko bwibitabo busanzwe bwa Bluco-nta gutunganya ibicuruzwa keretse bibaye ngombwa rwose. Twemeza gukwirakwiza imbaraga zo gukwirakwiza dukoresheje kwigana kwa FEA, guhuza ibimenyesha kanda tonnage nimbaraga zitanga umusaruro - ntabwo ari theoretical max values. Ibice byanyuma bikorerwa ibizamini: ibice 30, igenzura ryuzuye, kugereranya CMM kugereranya na STL nominal. Gusa noneho turekura ibishushanyo mbonera byo gukoresha iduka. Ubu buryo butuma dusubiramo kandi twohereza ibikoresho bikora mumasaha 72 - ndetse no kubiterane bigoye bisaba 12+. Nta gihe cyo kuyobora gitunguranye. Nta munota wanyuma wongeye gushushanya.
Guhitamo Sisitemu nziza ya Bluco-Nta kurenza urugero
Bluco itanga amahuriro atatu yibanze: Compact (kubice biri munsi ya mm 300), Bisanzwe (kugeza kuri mm 1200), na Heavy-Duty (kubakinnyi cyangwa ibihimbano binini). Ntugasubire kuremereye-Inshingano. Twabonye amaduka yishyura 3 × menshi kubukomere batigeze bagerageza-no kwigomwa imbaraga mubikorwa.
Banza ubaze ibi bibazo:
Niki gice kinini cyibirenge byawe-n'uburemere bwacyo buremereye? Ni bangahe bashiraho udasanzwe ukoresha buri cyumweru? (Niba> 5, shyira imbere byihuse-bihindura aho ushingiye kuri monolithic.) Ukeneye vacuum, pneumatic, cyangwa clamping? (Vacuum ikora neza kubintu bitagira ingano; CMM yawe yaba yarahinduwe kuri ISO 10360-2? Niba ari yego, huza na base yawe ya Bluco yibanze (mubisanzwe 0,02 mm / m) na mashini yawe ya volumetric neza. Kumurongo wibyuma byuzuye neza-cyane cyane utwugarizo, amazu, hamwe na sensor-seri ya Bluco Standard ikubita ahantu heza: irakomeye bihagije kuri mm 0,02 isubirwamo, urumuri ruhagije kubantu babiri bakora, kandi rushobora kwisubiraho.
Igitekerezo cya nyuma: Gutondekanya Nibintu Byambere Byigenzura
Ntushobora kugenzura ubuziranenge mubice. Urayubaka - utangirana nuburyo igice cyicaye mbere yuko igikoresho cya mbere gikoraho. Bluco modular fixturing ntabwo isimbuza ubuhanga. Irakomeza. Ihindura ubumenyi bwamoko mubikorwa byanditse, byimurwa, bigenzurwa. Niyo mpamvu OEMs yisi yose igaragaza Bluco mubisabwa byabatanga -cyiciro-2-ntabwo ari uguhitamo, ahubwo nkibisabwa kugirango disipuline ibe.
Niba umushinga wawe utaha usaba sub-0,05 mm isubirwamo muburyo butandukanye, guhinduranya, hejuru y'ibikoresho - tangira hamwe na plaque shingiro. Ntabwo ari abanyamakuru. Ntabwo ari porogaramu. Urufatiro.
