Wonke umakhinikhi uyazi lapho ingxenye ishintsha ngaphansi kokusikwa - ingxoxo, ukukhukhuleka okulinganayo, ukuphinda kusebenze. Sikubonile kwenzeka kumapuleti ensimbi, kuma-modular fixtures, ngisho nasematafuleni e-vacuum asezingeni eliphezulu. Kodwa uma ukubekezelelana okunembayo kwehlela ngaphansi kuka-±0.01 mm futhi ukuphindaphinda kungaxoxiswana, isixhumanisi esibuthakathaka akusona ukuphotha noma ithuluzi. Yilokhu Itafula lesandla esiqinile.
Kungani “Isandla Esiqinile” Kungesona Nje Ulimi Lokuthengisa
"Isandla esinamandla" sichaza ifilosofi yemishini - hhayi isisindo esinonya, kodwa ukuqina okuhlakaniphile. Ithebula lesandla eliqinile langempela liletha izinto ezintathu ngesikhathi esisodwa: ukudluliswa kwamandla okubamba ngokushesha, ukuchezuka okungama-zero ngaphansi komthwalo ongemuva, nokuzinza kwe-thermal kuwo wonke amashifu wamahora angu-8. Sihlole imiklamo emihlanu ehamba phambili endaweni yethu yokusebenzela yaseBotou ngekota edlule. Iyunithi eyodwa - ithebula elingu-1200 × 800 mm elinamajantshi e-T-slot ahlanganisiwe nezikhonkwane zendawo eziqinile - ibambe ubakaki wensimbi ongu-42CrMo ekugayweni okungu-1,850 rpm ngaphandle kokunyakaza okulinganisekayo. I-base plate yayo iphambukise nje ngo-1.3 µm ngaphansi komthwalo oseceleni ongu-12 kN. Lokho akukona ukuthuthuka okukhuphukayo. Lokho kuwukweqa i-threshold.
Iningi labasebenzisi lishaya indiva umsuka wokwehluleka ukubamba: i-dynamic resonance, hhayi umthamo womthwalo omile. Ithebula elilinganiselwe ku-50 kN clamping force liyehluleka uma imvamisa yalo yemvelo ihambisana nama-spindle harmonics. Ukuhlola kwethu kuqinisekise ukuthi amathebula anezisekelo ze-monolithic cast-iron (awekho ozimele abancane ababoshiwe) kanye nangaphansi okuqiniswe izimbambo acindezela iziqongo ezinomsindo ngaphezu kuka-1,200 Hz - ngokuphepha ngaphezu kobubanzi obujwayelekile bokuphotha be-CNC. Yingakho "isandla esinamandla" siqala ngobuqotho bezinto ezibonakalayo, hhayi nje ukuphela kwendawo.
Yini Empeleni Ephula Amathebula Okulungisa Isandla Aqinile - Nendlela Yokukugwema
Abanye bangase baphikise ngokuthi ukucindezela okuphezulu kwe-clamping kuhlala kuthuthukisa ukubamba. Kodwa-ke, izindlu ze-aluminiyamu ezibamba ngokweqile noma abakaki abanezindonga ezincane baletha ingcindezi yangaphakathi ebhidliza izingxenye *ngemuva* kokuqaqa. Lokhu sikuqaphele ngokuphindaphindiwe phakathi novivinyo lwamakhasimende: ingxenye ethile ilinganiswe kahle kakhulu emshinini, bese ikhukhuleka ngo-0.04 mm ngemva kwemizuzu engu-30 ekamelweni lokushisa. Ukulungiswa bekungewona ama-clamp aqinile - bekuwukubekwa kwe-clamp yamasu kusetshenziswa izimiso ze-kinematic.
Isixazululo somhlaba wangempela sidinga izici ezine:
- Izitholi zamaphuzu amathathu - Hhayi ezine, hhayi eziyisithupha - amaphedi ensimbi amathathu aqinile achaza indiza ye-datum eyinhloko
- Ama-clamping vectors alawulwayo - Amandla aqondiswe endaweni eqinile yetafula, hhayi emaphethelweni angasekelwe
- Isinxephezelo sokunweba okushisayo - Ukuthola izikhonkwane ezinemvume engu-±0.005 mm ebangeni lokushisa elizungezile (15-28°C)
- Ukuqina kobuso ≥58 HRC - Kukalwa ngokuqondile emaceleni e-T-slot, hhayi nje phezulu
Silahle amaqoqo amabili e-prototype ngaphambi kokushaya lawo ma-specs. Umehluko? Izingxenye zahlala phakathi kuka-±0.008 mm emijikelezweni engu-50 elandelanayo — akukho ukulinganisa kabusha okudingekayo.
Ukufakwa Akukona I-plug-and-Play - Nakhu Ozokudinga Empeleni
Khohlwa amaleveli namashimu. Ithebula lesandla eliqinile lidinga ukuhlanganiswa kwesakhiwo. Iphansi lakho likakhonkolo kufanele lihlangabezane ne-ISO 10360-2 flatness Class 2 (≤0.05 mm/m). Sibone izitolo zeqa lesi sinyathelo - bese siyazibuza ukuthi kungani uhambo lwazo lokuqala lwe-10 mm lwe-Z-axis lubonisa ukuchezuka okungu-0.03 mm. Ukukhweza akuphathelene namabhawodi; imayelana nokuqhubeka kwendlela yokulayisha.
Uzodinga:
- I-M12 × 1.75 mm amabhawodi okuhanjwa nawo, kushumekwe ubuncane obungu-180 mm kukhonkolo olashiwe (hhayi isethi ye-epoxy)
- Ileveli yezigaba ezimbili: ukulungiswa okumahhadla ngezinyawo ezilungisekayo, ukulungisa kahle ngokuqinisekiswa kwe-laser interferometer
- Ukuqhubeka kokwehlisa ≤1 Ω - okubalulekile ekusetheni okuhambelana ne-EDM kanye nokuhlola okubucayi kwe-EMI
- Isikhathi sokucwilisa esishisayo samahora angama-72 ngaphambi kokulinganisa - yebo, ngempela. I-cast iron izinza kancane
I-Botou Haijun Metal Products Co., Ltd. ihlanganisa izinhlelo zokufaka ezigcwele kanye nemidwebo yokulandelana kwetorque nakho konke okuthunyelwayo. Akukho ukucabanga. Cha "bhekisela kumanuwali." Amaphethini amabhawodi nje, ama-callouts okubekezelela, nama-coefficients okunweba okushisayo aphrintwe ku-laminate engangeni manzi.
Ithebula Lokulungisa Isandla Esiqinile: Lapho Ukunemba Kuqala Ukuphindwa
Ithebula lesandla eliqinile alithathi indawo yekhono. Isusa ukuhlukahluka. Ishintsha ukwahlulela komsebenzisi kube ukulawula kwenqubo. Uma umsebenzi wakho olandelayo ufuna ukubekezelelwa kwembobo engu-±0.005 mm kubakaki be-titanium aerospace, noma ukuphela kwendawo engashintshi kuwo wonke ama-implants afanayo angama-200, ithebula alisekeli ucezu lokusebenza - lichaza ireferensi.
Yingakho sakha zonke Itafula lesandla esiqinile kuya kumazinga we-DIN 859-4 wezinsiza zamathuluzi omshini, ezinemibiko yobulukhuni obulandelekayo kanye nedatha ye-flatness eqinisekisiwe ye-CMM ihanjiswe ngokuhambisana nayo. Azikho izimangalo zokumaketha. Izinombolo nje ongaziqinisekisa ngelebhu yakho ye-metrology.
Vakashela i-haijunmetals.com ukuze uthole imidwebo yobuchwepheshe, izifanekiso ezikhwezwayo ezilandekayo, kanye nezifundo zezindaba zomhlaba wangempela ezivela ezimbonini ezihambisa izimoto kanye nabakhiqizi bemishini yamathambo. Isandla esiqine kakhulu akusona esibamba kakhulu - yileso esingakuyeki ukunemba.
