Ukukhangela i itafile eyenziwe ngesinyithi ethengiswayo engayi kuguquguquka phantsi kwe-300 lbs yensimbi edibeneyo, ayiyi kulwa emva kweenyanga ezintandathu zokusika i-plasma, kwaye ngokwenene ibambe ukunyamezela ngaphakathi kwe-± 0.15 mm kuwo wonke umhlaba wayo? Awuthengeli fenitshala. Ukhetha isiseko sokuchaneka komda wevenkile yakho-kwaye uninzi lweetafile ziyasilela kolu vavanyo ngaphambi kokuba kuqale kutshiswe.
Kutheni “Umsebenzi Onzima” uhlala UyiNtsholo nje Yokuthengisa
Silinganise ngaphezulu kweetafile zemveliso ezingama-47 ezithunyelwe kwiivenkile zemisebenzi zaseMntla Melika kwiinyanga ezili-18 ezidlulileyo. I-11 kuphela idibene neemfuno ezisisiseko zokuphindaphinda: ukuqina ≤0.25 mm/m, ukuqina kwesiseko ≥12 kN·m², kunye nokunyamezela kwe-T-slot ukulungelelaniswa ≤0.3 mm ngaphezu kweemitha ezi-2. Abanye bagxumeke embindini-ezinye ukuya kuthi ga kwi-0.8 mm-emva kokunyuswa kompu omnye we-60-amp MIG kunye nokuseta i-vise ezimbini. Ngoba? Izakhelo ezinodonga olucekethekileyo. Iimbambo ezidityanisiweyo endaweni yokuqinisa ngoomatshini. Kwaye iipleyiti ezisisiseko zisikwe kwi-hot-rolled plate ngaphandle kokunciphisa uxinzelelo.
I-welding-duty-duty welding yangempela & i-workbench yokusika iqala ngokukhethwa kwezinto eziphathekayo-kungekhona ukugqiba. Intsimbi epholileyo eyi-A572 yeBanga lama-50, ubukhulu be-25 mm ukuya phezulu, ifakwe ngokupheleleyo kunye nomhlaba ochanekileyo. Hayi “ibakala lemizi-mveliso” (igama elinoziro wenkcazo ye-ASTM). Hayi "ukuqiniswa" (ibinzana elithetha nto ngaphandle kwamandla emveliso kunye nedatha yemodulus). Sicacisa ubuncinane be-345 MPa isivuno, 450 MPa tensile, kunye nobunzima phakathi kwe-130-160 HB. Leyo sisiseko-hayi ukuphuculwa.
IZine Ezingaxoxisiyo ITheyibhile yakho elandelayo kufuneka idlule
Ulibale ubuhle. Gxininisa kumsebenzi. Nantsi into eyahlula ukusebenza okungqiniweyo kwibala lokubonisa ukukhanya:
Ukuthe tyaba komhlaba, hayi nje “ukusila”: I-Machining isusa izinto-kodwa ukugaya kuphela kuphumelela ≤0.1 mm / m flatness kuwo wonke ubude obupheleleyo. Siqinisekisa yonke into ephezulu kumphezulu wereferensi yegraniti sisebenzisa izikhombisi zokudayela ngezithuba ezingama-300 mm. T-slot imfezeko phantsi komthwalo: Imigangatho ye-14 mm T-slots iyaphambuka xa ubamba izibiyeli ezinobungqingqwa obuyi-12 mm. Iitheyibhile zethu zisebenzisa i-18 mm slots kunye ne-webbing eqinisiweyo-ihlolwe kwi-8,000 N i-clamping force per slot, akukho deformation esisigxina. Ukungcangcazela kumanzi okwakhelwe ngaphakathi-akubotshwanga: Amagumbi angaphakathi e-honeycomb azaliswe nge-contrained-layer damping compound anciphisa i-resonance ngexesha le-CNC yokubhoboza i-plasma nge-62% (elinganiswa nge-accelerometer arrays). Ulawulo lwejometri yeWeldment: Isakhelo ngasinye sidityanisiwe kusetyenziswa i-fixture-jigged subassemblies, emva koko iyancipha uxinzelelo kwi-620 ° C kwiiyure ze-4 phambi komatshini wokugqibela. Akukho warping post-weld. Akukho twist emangalisayo. Urhwebo lwehlabathi lokwenyani oza kujamelana nalo-kunye nendlela yokuluqhuba
Abanye abathengi bayabuza: "Ngaba ndingayifumana le nto ngaphandle kwe-stainless?" Ewe-kodwa kubiza i-3.7 × ngaphezulu kwaye ilahlekelwa yi-18% yokuqina ngokuchasene ne-A572. Abanye bafuna ukuphatheka. Musa. Itafile ye-2,100 kg ayenzelwanga ukuqengqeleka. Ubunzima bayo *bukuzinza. Ukuzama ukuyikhanyisa nge-aluminiyam okanye amacandelo angenamngxuma kuncama, ukutshabalalisa ubushushu, kunye neplani yexesha elide.
Elinye inyathelo eliphosakeleyo eliqhelekileyo: ukucacisa ngaphezulu kokugqitywa komphezulu. I-#4 ibrashi ephezulu ibonakala icocekile-kodwa ibamba i-slag, i-oxidizes ngokukhawuleza, kwaye inxiba ngokungafaniyo. Sisebenzisa i-125 µin Ra matte yokusila. Icoca ngokukhawuleza, ixhathise i-spatter adhesion, kwaye igcina i-grip kunye neziseko zamagnetic-nangona emva kweenyanga ze-18 zokusetyenziswa kwansuku zonke.
Ukunyuka imiba nako. Ukubholisha ngokuthe ngqo kwikhonkrithi? Sebenzisa i-M20 iibholiti ze-anchor iseti i-300 mm ubunzulu-ubuncinci. Ukudada kwiiphedi zokungcangcazela? Kuphela ukuba ukuphambuka komgangatho wakho ngu-≤0.05 mm phantsi komthwalo omileyo. Sibandakanya imizobo yoyilo lwe-ankile kunye neenkcazo zetorque ngayo yonke into ethunyelwayo. Hayi njengenketho. Njengomgangatho.
Oko Kuthethwa “Isithethe” Ngokwenene—Xa Sivela Kumenzi Wokwenyani
I-Botou Haijun Metal Products Co., Ltd. yakha ezi tafile endlwini-engakhutshelwanga ngaphandle kwi-fabrikitor eyenza i-subcontract ye-machining. Olo lawulo oluthe nkqo lutshintsha yonke into.
Siqala ngemodeli yakho yeCAD-hayi umzobo. Qhuba uhlalutyo lwe-DFM kwisithuba semingxuma, ubukhulu bembambo, kunye nokuhanjiswa kobunzima bobushushu. Faka uphawu kwiindawo ezinokuthi zigqwetheke phambi kokuba kuqalwe ukusika. Lungisa i-T-slot pitch ngokusekelwe kwinkqubo yakho yejig esetyenziswa kakhulu (i-30 mm yokulungiswa kwaseYurophu, i-40 mm ye-North American tooling yemodyuli). Yongeza i-lugs edibeneyo yokumisa, i-cable raceways, okanye i-coolant drain channels-akukho sicatshulwa esongezelelweyo, akukho kulibaziseka kwakhona.
Akukho MOQ. Akukho "ubungakanani obuqhelekileyo kuphela." Sihambise itheyibhile ye-4.2 m × 1.8 m eneendawo ezimbini zobude (i-900 mm ye-welding, i-760 mm yokudibanisa) kunye nolunye olunobude obugcweleyo bokudityaniswa komzila kaloliwe-ukubeka indawo yerobhothi-konke ngaphakathi kweentsuku ze-22 zokusebenza ukusuka kumzobo ovunyiweyo.
UkuJonga okokugqibela: Ngaba le Theyibhile iyifumana indawo yayo ekuhambeni kwakho komsebenzi?
Buza imibuzo emithathu ngaphambi kokuba uhambe:
Ngaba umenzi upapasha iingxelo zokwenyani zovavanyo lokuthe tyaba-hayi nje "uhambelana ne-ISO 10791-7"? (Senza-kwitafile nganye enamanani amaninzi.) Ngaba bayakwazi ukulandelela yonke itoni yentsimbi kwiingxelo zovavanyo lokugaya-kubandakanya i-chemistry, i-tensile curves, kunye ne-Charpy impact values? Ukuba i-T-slot inxiba ngaphaya kwe-spec kuNyaka wesi-3, ngaba inkonzo yokutshintsha iyafumaneka-okanye uthenga itafile entsha? A itafile eyenziwe ngesinyithi ethengiswayo Ayisiyontsimbi nje. Sesona sixhobo sakho se-metrology esihlala ixesha elide. Iseta indawo enguziro kuyo yonke indawo oyakhayo. Khetha enye eyenziwe ngobunjineli-engadityaniswanga.
