China Gearbox Aluminiyam Castings Manufacturer 

Iibhokisi ze-aluminiyam ze-gearbox zizinto zobunjineli ezichanekileyo ezenziwe ngoxinzelelo oluphezulu lokuphosa okanye iinkqubo zokuphosa umxhuzulane, eziyilwe ngokukodwa ukubeka iigiya, iibheringi, kunye neeshafti kwiinkqubo zokuhambisa amandla. Njengomvelisi okhethekileyo ose-China, sihambisa izindlu ze-aluminiyam ezikhaphukhaphu, ezisebenza ngokufudumeleyo, nezizinzileyo ngokomlinganiselo ezihlangabezana nemigangatho engqongqo yamazwe ngamazwe efana ne-ISO 9001 kunye ne-IATF 16949. Ezi zixhobo zithatha indawo yentsimbi enzima okanye ezinye iindlela zentsimbi, ezinikezela ngokunciphisa ubunzima bezithuthi zombane (EVs), iirobhothi ze-industrial automation compromising gearbox restructural umthamo wetorque.

Kutheni ukhetha iiAluminium Castings zeGearbox yeZindlu?

Ukutshintsha ukusuka kwimathiriyeli yentsimbi yemveli ukuya i-aluminium alloy castings kwimveliso yebhokisi yegiya iqhutywa ziimfuno ezintathu zobunjineli ezibalulekileyo: ukunciphisa ubunzima, ulawulo lobushushu, kunye nokusebenza kakuhle kokwenziwa. Kuyilo lomatshini lwanamhlanje, indlu ayiloqokobhe nje elikhuselayo; yinxalenye ebalulekileyo yokusebenza okuguquguqukayo kwenkqubo.

UkuNcitshiswa kobunzima kunye nokuSebenza kakuhle kwamandla

Iialloyi zeAluminiyam, ngakumbi iAl-Si (iAluminiyam-Silicon) uthotho olufana ne-A380 kunye ne-A356, inika ingxinano malunga nesinye kwisithathu sentsimbi okanye intsimbi ekhandiweyo. Kwizicelo eziphathwayo ezinjengeemoto zombane kunye ne-actuator ye-aerospace, ukunciphisa ubunzima bebhokisi yegiya ihambelana ngokuthe ngqo kuluhlu olwandisiweyo kunye nokuphuculwa komthamo womvuzo. Kwizicelo ezimileyo zoshishino, izindlu ezilula zenza lula ukufakela kunye nokunciphisa umthwalo kwizakhiwo ezixhasayo.

• Amandla aphezulu ukuya kobunzima: Iialloyi ze-aluminiyam zanamhlanje zinika amandla okwaneleyo okumelana noxinzelelo lokusebenza ngelixa unciphisa ubunzima beyunithi.
• Ukunciphisa I-inertia: Ubuncinci obujikelezayo kunye nobukhulu be-static buvumela ukukhawuleza kunye nokunciphisa imijikelo kwimijikelo yerobhothi kunye neenkqubo ze-servo.
• Ukonga i-Fuel kunye noMandla: Kwizicelo zeemoto, ikhilogram nganye egcinwe kwi-drivetrain inegalelo ekunciphiseni ukusetyenziswa kwamandla.

I-Superior Thermal Conductivity

Iibhokisi zegiya zivelisa ubushushu obuninzi ngenxa yokungqubana phakathi kweegiya ze-meshing kunye nezithambiso ezitshisayo. I-Aluminiyam ine-conductivity egqwesileyo ye-thermal-malunga namaxesha amathathu aphezulu kunentsimbi etyhidiweyo. Le propati ivumela indlu yebhokisi yegiya ukuba isebenze njengendawo yokutshisa ubushushu, ukukhupha ubushushu ngokufanelekileyo kwindawo engqongileyo.

Ukutshatyalaliswa kobushushu okusebenzayo kuthintela ukuthotywa kwe-lubricant, kunciphisa ukungahambelani kokwandiswa kwe-thermal phakathi kweegiya kunye neebheringi, kunye nokwandisa ixesha lokugcinwa kwenkqubo yokuhambisa. Kwizicelo zesantya esiphezulu, le nzuzo ye-thermal idla ngokuba yinto ethatha isigqibo ekukhetheni izinto eziphathekayo.

Uyilo lokuguquguquka kunye neejiyometri ezintsonkothileyo

I-Die casting yenza ukuveliswa kwejiyometri entsonkothileyo, ekufutshane ne-net-shape enzima okanye engenzekiyo ukufezekiswa ngomatshini okanye isanti. Imijelo yokupholisa yangaphakathi, abaphathi abanyukayo, iindlela zokuhamba ngentambo, kunye neembambo zokuqinisa zinokudibaniswa ngokuthe ngqo kwi-mold yokuphosa. Oku kudityaniswa kunciphisa imfuno yokusebenza komatshini wesibini, kunciphisa iindleko zendibano, kunye nokunciphisa iindlela zokuvuza ezinokubakho ngokunciphisa inani lobuso obudibeneyo.

Iinkqubo zokwenziwa koMveliso we-High-Precision Gearbox Castings

Njengomvelisi okhokelayo we-gearbox we-aluminium waseTshayina, sisebenzisa itekhnoloji yokuphosa ephucukileyo elungiselelwe umthamo othile, ubunzima, kunye neemfuno zokusebenza kweprojekthi nganye. Ukhetho lwenkqubo luchaphazela kakhulu i-microstructure, amanqanaba e-porosity, kunye neempawu zomatshini zecandelo lokugqibela.

I-High-Pressure Die Casting (HPDC)

I-High-Pressure Die Casting yeyona nkqubo iphambili yokuvelisa ubuninzi bezindlu zebhokisi yegiya, ngakumbi kumacandelo eemoto kunye nabathengi be-elektroniki. I-aluminiyam etyhidiweyo itofwa kwi-mold yentsimbi kuxinzelelo oluphezulu kunye nesantya.

• Izinto eziluncedo: Amazinga emveliso aphezulu kakhulu, ukugqiba okugqwesileyo komphezulu, kunye nokunyamezelwa okuqinileyo (okuqhelekileyo ± 0.1mm).
• Ukufaneleka kwezinto: Ilungele A380 kunye ADC12 ingxubevange, ezibonelela fluidity elungileyo kunye castability.
• Isicelo: Eyona ifaneleke kakhulu kudonga olucekethekileyo, izinto ezintsonkothileyo ezifuna umthamo ophezulu wevolumu.

Nangona kunjalo, i-HPDC eqhelekileyo inokubamba umoya, okukhokelela kwi-porosity. Kwizindlu zebhokisi yegiya ezifuna ukuxinana koxinzelelo okanye ukutywinwa kwevacuum, siyaqesha I-Vacuum-Assisted High-Pressure Die Casting. Le ndlela isusa umoya kwi-mold cavity phambi kwesitofu, ukunciphisa kakhulu i-porosity kunye nokuphucula ukunyaniseka komatshini wokuphosa.

I-Gravity Die Casting (iNgundo eSisigxina)

Umxhuzulane wokuphosa ukufa kubandakanya ukugalela ialuminiyam etyhidiweyo kwisingundo sesinyithi esinokusetyenziswa kwakhona phantsi kwamandla womxhuzulane. Le nkqubo ivelisa ii-castings ezineempawu eziphezulu zoomatshini xa kuthelekiswa ne-HPDC ngenxa yokucotha kwamazinga okupholisa kunye nokuncipha kwesiphithiphithi.

• Ulwakhiwo oluncinci: Ubume bengqolowa obucokisekileyo bukhokelela kwi-ductility ephezulu kunye nokumelana nokudinwa.
• Ulawulo lwe-Porosity: Umngcipheko ophantsi wokufakwa kwegesi wenza ukuba ulungele amacandelo afuna unyango olulandelayo lobushushu okanye i-welding.
• Isicelo: Ilungele imveliso enomthamo ophakathi wezindlu ezinkulu ezinodonga olungqindilili lwebhokisi yegiya esetyenziswa koomatshini bomzi-mveliso kunye neeinjini zomoya.

Ukwenziwa kweSanti kwiiYunithi ezinkulu

Kwizindlu ezinkulu kakhulu zebhokisi yegiya, ezifana nezo zisetyenziswa kwizixhobo zemigodi okanye ukuqhubela phambili elwandle, ukuphosa isanti kuhlala kuyeyona ndlela isebenzayo. Ngelixa inikezela ngokuchaneka komgangatho ophantsi kunye nokugqitywa komphezulu kunokuphosa ukufa, ivumela ukuveliswa kwezakhiwo ezinkulu, zesiqwenga esinye ngaphandle kobungakanani bobungakanani bentsimbi iyafa.

I-Aluminiyam engundoqo ye-Aluminiyam ye-Gearbox Applications

Ukukhetha i-alloy ye-aluminium echanekileyo ibalulekile ekulinganiseni ukuchithwa, amandla omatshini, kunye neemfuno zasemva kokulungiswa. Ayizizo zonke ii-alloys ze-aluminiyam ezilungele ukuhanjiswa komthwalo ophezulu.

Indima yoNyango loBubushushu (T5 kunye ne-T6)

Ukusetyenziswa kwebhokisi yegiya ebalulekileyo, iipropathi zokuphosa ekrwada zihlala zingonelanga. Ukunyangwa kobushushu kuphucula ukusebenza koomatshini be-alloys ye-aluminium:

• Unyango lwe-T5: Ukuguga okwenziweyo kuphela. Isetyenziselwa ukukhulula uxinzelelo lwangaphakathi kunye nokuzinzisa imilinganiselo emva kokuphosa. Ixhaphakile kumalungu e-HPDC angenako ukungena kunyango lobushushu besisombululo ngenxa yeengozi zamadyungudyungu.
• Unyango lwe-T6: Isisombululo sonyango lobushushu, ukucima, kunye nokuguga okwenziweyo. Le nkqubo inyusa kakhulu amandla esivuno kunye nobunzima. Ngokuqhelekileyo isetyenziswa kwi-gravity cast okanye i-low-porosity vacuum die-cast parts eyenziwe kwi-A356 okanye i-A357 alloys.

Iqela lethu lobunjineli linceda abathengi ekukhetheni i-alloy efanelekileyo kunye nemeko yomsindo ngokusekwe kumthwalo othile wetorque, iimfuno zokuxhathisa ukothuka, kunye namaqondo obushushu okusebenza kuyilo lwebhokisi yabo yegiya.

ImiGangatho yoLawulo loMgangatho obalulekileyo kwiiGearbox Castings

Izindlu zebhokisi yegiya kufuneka zigcine unxulumano oluchanekileyo lwejometri phakathi kokuthwala kunye nokunyuka komphezulu. Nakuphi na ukutenxa kunokukhokelela ekungaphumelelini kokuthwala kwangaphambi kwexesha, ukulungelelaniswa kwegiya, ingxolo, kunye nokungcangcazela. Inkqubo yethu yokulawula umgangatho ihambelana nemigangatho engqongqo yamazwe ngamazwe ukuqinisekisa ukuhambelana nokuthembeka.

Ukuchaneka koMda kunye noHlolo lweCMM

Sisebenzisa oomatshini bokuMeta ngoLungelelaniso (CMM) ukuze siqinisekise imilinganiselo ebalulekileyo, kuquka:

• Bore Coaxiality: Ukuqinisekisa igalelo kunye nemveliso ye-shaft bores ihambelana ngokugqibeleleyo ukuthintela ukubophelela.
• Ukuthe tyaba kobuso obunyukayo: Kubaluleke kakhulu ukuthintela ukuvuza kwe-lubricant xa udibana nezigqubuthelo okanye iimotor.
• Unyamezelo lweNdawo: Indawo echanekileyo yemingxuma yebholiti kunye nezikhonkwane zedowel zokudityaniswa komthungo.

Ukunyamezela ukufa okusemgangathweni kulandela imigangatho ye-ISO 8062-3 okanye i-VDG P201. Ujongano oluchanekileyo oluphezulu, sibandakanya amanyathelo omatshini we-CNC ukufikelela ukunyamezelana okungqongqo apho ukuphosa kukodwa kunganelanga.

I-Porosity kunye noVavanyo lokuvuza

I-porosity yangaphakathi yeyona nto ixhalabisayo kwi-aluminium castings. Kwiibhokisi zegiya ezinezithambiso okanye ezisebenza kwindawo yokufunxa, ukuxinana kokuvuza akunakuxoxiswana.

• Ukuhlolwa kweX-Ray: Uvavanyo olungonakalisi ukufumanisa i-voids yangaphakathi, i-shrinkage, okanye i-inclusions kwiindawo ezibalulekileyo zesakhiwo.
• UVavanyo lweDayi eNgenelanga: Ukuhlolwa komphezulu ukuchonga amaqhekeza amancinci okanye iipores ezivulekileyo.
• Uvavanyo lokuBola koMoya: Uxinzelelo lwezindlu ezivaliweyo kunye nokubeka esweni uxinzelelo lwehla ukuqinisekisa ukuba akukho moya uphumayo, uqinisekisa ukunyaniseka kodonga lokuphosa.

Umphezulu wokuGqibela kunye neMigangatho yeCosmetic

Ngelixa ukusebenza kwangaphakathi kubaluleke kakhulu, umgangatho womphezulu uchaphazela ukunamathela kwengubo kunye nombono wobuhle. Siyazilawula iziphene zomphezulu ezifana namanqaku ahambayo, izivalo ezibandayo, kunye nesoldering. Ukugqitywa komphezulu osemgangathweni kubandakanya ukudutyulwa kokudubula ukususa ukukhanya komgca wokwahlula kunye nokuphucula ukuthungwa komphezulu wokugquma komgubo okanye ukupeyinta.

UYilo lokuVelisa (DFM) uPhuculo

Ukusebenzisana nomvelisi kwangethuba kwisigaba soyilo kuvelisa iindleko ezibalulekileyo kunye neenzuzo zokusebenza. Iinkonzo zethu ze-DFM zijolise ekuphuculeni uyilo lwezindlu zebhokisi yegiya ukulungiselela inkqubo yokuphosa.

Ukutyeba kweendonga Ukufana

Ukutshintsha ngokukhawuleza kobunzima bodonga kubangela ukupholisa okungalinganiyo, okukhokelela ekunciphiseni kwe-porosity kunye ne-warpage. Sincoma ukugcina ubukhulu bodonga olufanayo naphi na apho kunokwenzeka kwaye usebenzise utshintsho oluthe ngcembe okanye iimbambo ukuqinisa amacandelo ashinyeneyo. Ubungqingqwa obuqhelekileyo bodonga lwezindlu ze-aluminiyam ze-aluminiyam ukusuka kwi-2.5mm ukuya kwi-5mm, kuxhomekeke kubungakanani kunye neemfuno zomthwalo.

Ii-engile zoyilo kunye nee-Undercuts

Ii-engile eziyidrafti ezaneleyo (ngokuqhelekileyo i-1 ° ukuya kwi-3 °) ziyimfuneko ekukhupheni inxalenye ukusuka kwifa ngaphandle komonakalo. Ii-undercuts kufuneka zincitshiswe okanye ziyilwe ngeecores eziqengqelekayo ukunqanda izixhobo ezintsonkothileyo nezixabisayo. Iinjineli zethu ziphonononga iifayile ze-3D zeCAD ukucebisa uhlengahlengiso oluphucula ubomi bokungunda kunye nexesha lomjikelo.

Ukubekwa komgca wokwahlula

Umgca wokwahlulahlula umisela apho iziqingatha ezibini zesingundo zidibana khona. Ukubekwa ngobuchule kuqinisekisa ukuba iindawo zokutywina ezibalulekileyo azinalukhanyiso lwelayini eyahlulayo, nto leyo enokubeka esichengeni ukuxinana kokuvuza. Siphucula imigca yokuqhawula ukwenza lula ukucheba kunye nokunciphisa iindleko zoomatshini besibini.

Usetyenziso lweAluminiyam yeGearbox Castings kuwo wonke amaShishini

Ukuguquguquka kokuphoswa kwe-aluminium kwandise ukusetyenziswa kwazo ngaphaya kwamacandelo eemoto zemveli ukuya kwiinkalo ezahlukeneyo zobugcisa kunye nezoshishino.

Izithuthi zoMbane (EVs) kunye nee-Hybrid Powertrains

Ii-EVs zifuna ukuxinana kwamandla aphezulu kunye nobunzima obuncinci. Izindlu ze-Aluminiyam ze-gearbox yeeyunithi zokuqhuba umbane (EDUs) zidibanisa i-motor, inverter, kunye nokuhanjiswa kwimodyuli enye ehlangeneyo. I-thermal conductivity ye-aluminium inceda ukulawula ubushushu obuveliswa zizo zombini iigiya kunye nemoto yombane, ivumela ukuphuma kwamandla aqhubekayo.

IiRobhothi zezoShishino kunye noKuzenzekela

Iingalo zerobhothi zifuna ulawulo lwentshukumo oluchanekileyo kunye ne-inetia ephantsi. Izindlu zeAluminiyam zokuqhuba i-harmonic kunye neebhokisi zeplanethi zinciphisa ubunzima beziphumo zokugqibela zerobhothi kunye namalungu, okuvumela ukuhamba ngokukhawuleza kunye nokusetyenziswa kwamandla aphantsi. Ukuqina kokuphosa kuqinisekisa ukuchaneka kwesikhundla ngexesha lokusebenza kwesantya esiphezulu.

Amandla aVuselelekayo: ukuJongwa koMoya kunye neLanga

I-wind turbine pitch kunye ne-yaw system zixhomekeke kwiibhokisi zegiya ezomeleleyo ukulungelelanisa ii-engile ze-blade kunye ne-nacelle orientation. Ukuphoswa kwe-aluminiyam kunika ibhalansi yamandla kunye nokuxhathisa ukubola, okubalulekileyo kwi-offshore kunye neemeko zokusingqongileyo ezinzima. Ngokukwanjalo, iinkqubo zokulandela umkhondo welanga zisebenzisa iibhokisi zegiya zealuminiyam ezikhaphukhaphu ukukhulisa ukukhanya kwepaneli ngenkxaso encinci yolwakhiwo.

I-Aerospace kunye noKhuseleko

Kwi-aerospace, ukugcinwa kobunzima kunxulumene ngokuthe ngqo nokusebenza kakuhle kwamafutha kunye nomthamo wokuhlawula. I-alloys ye-aluminiyam ye-high-grade, ehlala iphantsi konyango oluqinileyo lwe-T6 kunye nokuhlolwa kwe-X-ray, isetyenziswa kwiinkqubo ze-actuation kunye neeyunithi zamandla ezincedisayo. Izixhobo kufuneka zihlangabezane nemigangatho engqongqo ye-aerospace yokumelana nokukhathala kunye nokuthembeka.

Uhlalutyo lokuthelekisa: IAluminiyam vs. Cast Iron Gearbox Housings

Ukukhetha phakathi kwe-aluminium kunye nentsimbi yentsimbi kuxhomekeke kwimithintelo ethile yokusetyenziswa. Ngezantsi luthelekiso oluneenkcukacha ukukhokela ukwenziwa kwezigqibo.

Ngelixa intsimbi etyhidiweyo ibonelela ngokudambisa ukungcangcazela okungcono, iingenelo ze-aluminium kubunzima kunye nolawulo lwe-thermal zenza kube lolona khetho lukhethwayo kule mihla, ukusebenza kakuhle okuphezulu, kunye nezicelo eziphathwayo. Imiba yengxolo kwizindlu ze-aluminiyam inokuthotywa ngoyilo lweqhinga lokumbambo kunye nokusetyenziswa kweegqumathelo zokudambisa iacoustic.

Imingeni eqhelekileyo kunye nezisombululo kwi-Aluminiyam yeGearbox Casting

Ukuqonda imigibe enokubakho kwi-aluminium casting kunceda ekuyileni iimveliso ezinokuthenjwa. Nantsi imiba eqhelekileyo kunye nezisombululo zethu zobunjineli.

Umba woku-1: I-Porosity kunye ne-Air Entrapment

Unobangela: Ukuhamba kwesiphithiphithi ngexesha lokuzaliswa okanye ukungonelanga ukungena kwi-mold.

Isisombululo: Sebenzisa i-vacuum-assisted die casting, ukwandisa isango kunye neenkqubo zembaleki usebenzisa isofthiwe yokulinganisa ukuhamba (i-MagmaSoft okanye i-Flow-3D), kwaye uqinisekise ukuba iziteshi ezifanelekileyo zokungena zigcinwa kwisixhobo.

Umba 2: Iphepha leWarpage eliDimensional

Unobangela: Ukupholisa okungalinganiyo okanye uxinzelelo olushiyekileyo oluvela kwi-ejection.

Isisombululo: Yila ubukhulu bodonga obufanayo, sebenzisa amajelo okupholisa ngokusesikweni kumngundo, kwaye usebenzise unyango lobushushu lokunciphisa uxinzelelo (T5) ngoko nangoko emva kokuphosa.

Umba wesi-3: Ukuvuza kwindawo yokukhwelana

Unobangela: Izitenxo zomphezulu okanye iporosity kufutshane nemingxuma yeebholiti.

Isisombululo: Cacisa umatshini we-CNC kubo bonke ubuso bokutywinwa, sebenzisa iinkqubo zokufakelwa (i-vacuum sealing nge-resin) ukuvala ii-microscopic pores, kwaye uqhube uvavanyo lwe-100% lokuvuza kwiibhetshi ezibalulekileyo.

FAQ: Imibuzo Ebuzwa Rhoqo malunga neGearbox yeAluminium Castings

Leliphi ixesha eliqhelekileyo lokukhokelela kwiibhokisi ze-aluminiyam yesiko?

Amaxesha okukhokela ayahluka ngokusekelwe kubunzima kunye nomthamo. Iisampuli zeprototype ngokusebenzisa izixhobo ezithambileyo zinokuhanjiswa kwiiveki ezi-2-3. Ukwenziwa kwezixhobo ezinzima zemveliso ngokuqhelekileyo kuthatha iiveki ezi-4-6, zilandelwa yimijikelo yokuvelisa ngobuninzi ngokuxhomekeke kubungakanani bomyalelo. Sibeka phambili iprototyping ekhawulezileyo ukukhawulezisa ixesha lakho ukuya kwintengiso.

Ngaba izindlu zegiya ze-aluminiyam zinokudityaniswa ukuze zilungiswe okanye zilungiswe?

Ewe, kodwa ngononophelo. Ingxubevange efana ne-A356 kunye ne-A380 zine-weldability eyohlukeneyo. I-A356 i-weldable ngaphezu kwe-A380 ngenxa yesiqulatho sobhedu esisezantsi. I-Welding idinga ubuchule be-TIG okanye i-MIG enobuchule kwaye inokufuna unyango lokutshisa kwakhona ukubuyisela izakhiwo zomatshini kwindawo echaphazelekayo ukushisa. Ukuyila imodyuli ihlala ikhethwa ngaphezu kwe-welding.

Uqinisekisa njani ubomi obude beebhokisi zegiya ze-aluminiyam kwindawo ezonakalisayo?

I-aluminiyam ngokwemvelo yenza umaleko we-oxide okhuselayo. Kwimekobume erhabaxa (umzekelo, elwandle okanye ukusetyenzwa kweekhemikhali), sisebenzisa unyango olongezelelweyo lomphezulu olufana nokuguqulwa kwechromate, ukugquma komgubo, okanye ukuthambisa. Ezi maleko zibonelela ngomqobo owomeleleyo ngokuchasene nokuhlaselwa kwamanzi anetyuwa kunye neekhemikhali.

Ngowuphi ubungakanani obukhulu bendlu yebhokisi yegiya onokuthi uyenze?

Indawo yethu ixhasa oomatshini bokuphosa abasuka kwi-280T ukuya kwi-1250T, esivumela ukuba sivelise izindlu ukuya kuthi ga kwi-800mm x 600mm x 400mm. Kwiiyunithi ezinkulu, sisebenzisa amandla omxhuzulane okanye amandla okujula esanti, ukuhlalisa izakhiwo ezingaphezulu kwemitha e-1 ngobude kwizicelo zemizi-mveliso.

Ngaba ubonelela ngeenkonzo zoomatshini zesibini?

Ewe, sinikezela ngeenkonzo ezibanzi zesekondari ezibandakanya ukugaya i-CNC, ukugrumba, ukucofa, kunye nokukruqula. Le ndlela "yendawo yokumisa enye" ​​iqinisekisa ukuba izihlalo ezithweleyo ezibalulekileyo kunye neendawo zokuhlangana ezinyukayo zihlangabezana nokunyamezelana okuchanekileyo, ukunciphisa umthwalo wolungiselelo kubathengi bethu.

Amanyathelo oku-odola i-Custom Gearbox yeAluminiyam Castings

Ukusebenzisana nathi kubandakanya inkqubo elungelelanisiweyo, ecacileyo eyenzelwe ukunciphisa umngcipheko kunye nokwandisa umgangatho.

1. Uthethwano kunye noPhononongo lweDFM: Yabelana ngeefayile zakho ze-3D CAD (STEP okanye ifomathi ye-IGES). Iinjineli zethu zihlalutya uyilo lokusabeka, zicebisa ukulungelelaniswa kobukhulu bodonga, ii-engile zokuyila, kunye nemigca yokwahlulahlula.
2. Ukucaphula kunye noYilo lweZixhobo: Sinikezela ngenkcazo eneenkcukacha ezigubungela iindleko zesixhobo, ixabiso leyunithi, kunye namaxesha okukhokela. Emva kokuvunywa, isebe lethu lezixhobo liyila i-mold usebenzisa i-high-grade steel (umzekelo, i-H13) yokuqina.
3. Isampulu yeMveliso kunye noQinisekiso: Iisampuli zokuqala (ulingo lwe-T1) ziveliswa kwaye zihlolwe. Sinikezela ngeengxelo ze-CMM, imifanekiso ye-X-reyi, kunye nezatifikethi eziphathekayo ukuze zivunywe nguwe.
4. Imveliso enkulu kunye ne-QC: Nje ukuba iisampulu zamkelwe, siqalisa imveliso epheleleyo. Ukuhlolwa komgangatho ongqongqo kwinkqubo kuqinisekisa ukubambelela ngokuthe ngqo kwiinkcukacha.
5. Unyango loMphezulu kunye neNdibano: Amalungu afumana unyango olukhankanyiweyo lwangaphezulu (uqhushumbo, ipeyinti, njl.njl.) kunye neenkonzo ozikhethelayo zokudityaniswa phambi kokupakishwa okukhuselekileyo kunye nokuthunyelwa.

Kutheni iNtsebenziswano kunye neBotou Haijun Metal Products Co., Ltd.?

Ngo-2026, imeko yemveliso yehlabathi ifuna okungaphezulu nje kokhuphiswano lwamaxabiso. Ifuna ubambiswano lobugcisa, ukomelela kwekhonkco lokubonelela, kunye nokuzibophelela komgangatho ongagungqiyo. Nge Botou Haijun Metal Products Co., Ltd., sidibanisa ubuchule bethu obuphambili kwimveliso ephezulu echanekileyo kunye nobuchule bethu kwi-aluminium casting ukuze sisebenze njengeqabane elibanzi kwiimfuno zakho zoomatshini.

Ngelixa sibonwa ngokubanzi ngophando lwethu, uphuhliso, kunye nokuveliswa kwezixhobo zemodyuli eziguquguqukayo ezichanekileyo ezichanekileyo kunye nezixhobo zokusebenza zetsimbi-ukubonelela ngokufanelekileyo kwe-welding kunye nezisombululo zokubeka indawo kumashishini omatshini, iimoto, kunye ne-aerospace-iziseko zethu zokuvelisa zixhasa uluhlu olubanzi lwamacandelo esinyithi achanekileyo. Amava ethu ekuveliseni iiplatifti zokuwelda zentsimbi ye-3D kunye neebhloko zokudityaniswa kwe-angle ziphucule ukuqonda kwethu ukuzinza kwezinto, ukuqina, kunye nokunyamezela ngokuchanekileyo. Obu buchwephesha bunzulu kwi-metallurgy kunye nezixhobo ezichanekileyo ziguqulela ngokuthe ngqo kumgangatho ophakamileyo we-aluminiyam ye-gearbox castings.

• UbuGcisa boBugcisa: Iqela lethu libandakanya ii-metallurgists ezinamava kunye neenjineli zenkqubo eziqondayo ii-nuances zokuziphatha kwe-aluminium alloy phantsi kwemithwalo eguqukayo, exhaswa yiminyaka yamava ekuveliseni izixhobo ezithembekileyo kunye neegeyiji zeemarike zamazwe ngamazwe.
• Iziseko ezingundoqo ezikwinqanaba eliphezulu: Sityala imali koomatshini bokuphosa banamhlanje, iiseli zokulungisa ezizenzekelayo, kunye namaziko e-CNC e-multi-axis. Ukuqhelana kwethu nokuveliswa kwezixhobo ezichanekileyo kuqinisekisa ukuba iinkqubo zethu zokuphosa ziyahlangabezana nemigangatho efunekayo kwiijiyometri zebhokisi yegiya.
• Iziqinisekiso zoMgangatho: Amaziko ethu aqinisekisiweyo e-ISO 9001, kwaye imigca yethu yokuvelisa iimoto ihambelana nemigangatho ye-IATF 16949, iqinisekisa ulawulo olucwangcisiweyo lomgangatho kuyo yonke imigca yemveliso, ukusuka kumaqonga e-welding aguquguqukayo ukuya kwizindlu zothumelo.
• Uzinzo lwekhonkco lonikezelo: Sibekwe kwindawo enkulu yemizi-mveliso, sinofikelelo oluthe ngqo kubaboneleli bemathiriyeli ekrwada kunye nothungelwano lolungiselelo, siqinisekisa ukuhanjiswa kwangethuba nangexesha lokuguquguquka kweemarike.
• Indlela yokujonga uMthengi: Sizijonga njengokwandiswa kweqela lakho lobunjineli. Nokuba ufuna izindlu zebhokisi yegiya okanye izisombululo ezihambelanayo zokubeka njengeqonga lethu elaziwayo le-2D/3D eliguquguqukayo le-welding, iibhokisi zesikwere ezimilise ngo-U, kunye neegeyiji ze-angle zendalo iphela, sinikezela ngempendulo esebenzayo kunye nezisombululo kumjikelo wobomi bemveliso.

Ukuqukumbela: Phakamisa ukusebenza kwebhokisi yakho yegiya ngokuchaneka kweAluminium Castings

Iibhokisi ze-aluminiyam ze-gearbox zimele ukuhlangana koyilo olukhaphukhaphu, ukusebenza kakuhle kwe-thermal, kunye nokuchaneka kwemveliso. Nokuba uphuhlisa isizukulwana esilandelayo sokuqhuba isithuthi sombane, iirobhothi zemizi-mveliso enesantya esiphezulu, okanye iinkqubo zamandla ahlaziyekayo, umgangatho wendlu yakho uchaphazela ngokuthe ngqo ukusebenza kunye nobomi obude bendibano iphela.

Ngokukhetha umenzi okhethekileyo onobugcisa obunzulu bokuphosa ukufa kwe-aluminiyam, ukulungelelaniswa kwe-DFM, kunye nolawulo olungqongqo lobulunga, uthomalalisa umngcipheko kwaye ukhawulezise umendo wakho wokuthengisa. Ukuzinikela kwethu kwimigaqo ye-EEAT—ukubonisa amava ehlabathi lokwenyani, ubungcali bobugcisa, igunya leshishini, kunye nokuthembeka—ukuqinisekisa ukuba yonke imidlalo esiyihambisayo idibana neyona migangatho iphezulu yobunjineli.

Ngaba ukulungele ukwenza uyilo lwebhokisi yegiya yakho?

Qhagamshelana neqela lethu lobunjineli namhlanje ukuze ufumane uphononongo lwasimahla lweDFM kunye nekowuteshini. Makhe sikuncede ukhethe i-alloy efanelekileyo, inkqubo, kunye nokugqiba ukhetho kwiimfuno zakho zesicelo.

Phonononga izisombululo zethu zeGearbox Casting kwaye ucele iQuote