The awiri dimensional kuwotcherera flexible workbench ndi maziko nsanja ya atatu azithunzithunzi kusinthasintha kuphatikiza tooling ndi fixture dongosolo. Iwo lagawidwa mu mitundu iwiri: D28 ndi D16. Kutalikirana kwa dzenje la nsanja ya D28 ndi 100mm, ndipo ndegeyo ili ndi mizere ya gridi ya 100 × 100. Kutalikirana kwa dzenje la nsanja ya D16 ndi 50mm, ndegeyo imajambulidwa ndi mizere ya gridi ya 50 × 50 kuti ithandizire kuyang'ana kowoneka bwino kwa ntchitoyo. Malinga ndi zomwe makasitomala amafuna, masikelo a millimeter amatha kujambulidwa kumbali ziwiri zakumanja za nsanja. Pamwamba pa tebulo amatengera mawonekedwe a mabowo a gridi. Kukula kwa nsanja kumathanso kusinthidwa malinga ndi zosowa zenizeni.
A Awiri dimensional flexible kuwotcherera workbench ndi malo ogwirira ntchito olondola kwambiri komanso osinthika omwe amapangidwira ntchito zowotcherera ndi kupanga. Pokhala ndi nsonga yathyathyathya yokhala ndi mawonekedwe a gridi ya mabowo kapena mipata, imalola kukhazikitsidwa mwachangu, kolondola komanso kumangirira kotetezedwa kwa zigawo mu ndege ya mbali ziwiri. Dongosololi, lomwe nthawi zambiri limatchedwa a Modular kuwotcherera tebulo, imathandizira kwambiri kuwotcherera kulondola, kubwerezabwereza, komanso kugwira ntchito bwino kwa zokambirana popereka maziko okhazikika, osinthika amisonkhano yovuta.
Kodi Chimatanthawuza Chiyani Bench Yowotcherera Yowotcherera Awiri-dimensional?
Dzinalo palokha likuwonetsa mawonekedwe ake ofunikira. "Two-dimensional" amatanthauza malo athyathyathya (X ndi Y axs) pomwe zigawo zimayikidwa ndikutetezedwa pogwiritsa ntchito gululi lophatikizika. "Flexible" ikugogomezera kusinthika komwe kumaperekedwa ndi gridiyi; pogwiritsa ntchito ma clamps osiyanasiyana, mabawuti, maimidwe, ndi ma angles omwe amalowetsedwa m'mabowo kapena mipata, ogwiritsa ntchito amatha kupanga ma jigs ndi makonzedwe a polojekiti iliyonse mwachangu. Kusinthasintha kumeneku kumapangitsa kuti ikhale yopambana kwambiri kuposa matebulo amtundu wamba wantchito zovuta.
Zigawo Zazikulu ndi Zomwe Zili ndi Dongosolo Lapamwamba
Kumvetsetsa zigawo ndikofunika kwambiri kuyamikira kufunikira kwa a Awiri dimensional flexible kuwotcherera workbench.
Pamwamba Pamwamba: Maziko a Precision
Mtima wa dongosolo ndi tebulo. Amapangidwa kuchokera ku chitsulo champhamvu kwambiri (monga S355JR chitsulo), nthawi zambiri amakumana ndi njira ngati plasma nitriding. Chithandizo chapamwambachi chimapereka kuuma kwambiri (mpaka 750 Vickers), kukana kwa dzimbiri, ndipo kumachepetsa kwambiri kumamatira kwa weld spatter. Chofotokozera ndi gridi yolondola ya mabowo (nthawi zambiri Ø16mm kapena Ø28mm) kapena malo otsetsereka, opangidwa kuti azitha kupirira zolimba (mwachitsanzo, ± 0.05mm popanga dzenje). Chofunikira kwambiri ndi kusalala kwa pamwamba, komwe nthawi zambiri kumatchulidwa mkati mwa magawo khumi a millimeter patebulo lonse (mwachitsanzo, kulolerana kwa flatness kwa 0.1mm/1000mm), kuonetsetsa kusanja bwino - kupangitsa kuti ikhale yowona. Tebulo yowotcherera mwatsatanetsatane.
The Clamping and Fixturing System: Versatility in Action
workbench iyi imawala ngati a Welding fixture table chifukwa cha clamping system yake. Gululi lapangidwa kuti livomereze zida zingapo zapadera:
- Makapu: Masitayelo osiyanasiyana (zotsekera, zolumikizira, zolumikizira maginito) zomwe zimakhazikika mumiyendo/mipata kuti muteteze zogwirira ntchito.
- Maboti: Amagwiritsidwa ntchito kumangiriza ma clamps ndikuyika zinthu mosamala patebulo.
- Maimidwe ndi ngodya: Mipiringidzo yopangidwa mwaluso ndi ma angles omwe amagwiritsidwa ntchito kuyika zigawo molondola zokhudzana ndi gululi.
- Ma Riser Blocks: Kwezani zogwirira ntchito kapena pangani zosintha zamitundu yambiri.
Modularity wa izi Welding clamping tebulo dongosolo limalola masanjidwe opanda malire, kupulumutsa nthawi yofunikira poyerekeza ndi kupanga ma jigs odzipereka pantchito iliyonse.
Kapangidwe ka Thandizo: Kukhazikika ndi Kutha Kwa katundu
Chimango cholimba ndi mwendo wamiyendo ndizofunikira kuti zithandizire zigawo zolemetsa komanso kupirira zovuta za chilengedwe. Miyendo nthawi zambiri imapangidwa kuchokera ku machubu achitsulo olemera-gauge ndipo amatha kukhala ndi mapazi osinthika kuti asasunthike pansanjika zosagwirizana kapena zoponya zolemetsa (zokhala ndi zotsekera) kuti ziyende mkati mwa msonkhano. Kuchuluka kwa katundu ndikofunikira kwambiri, kusonyeza kulemera kwakukulu komwe tebulo lingathe kuthandizira mosamala.
Ubwino Waikulu Wogwiritsa Ntchito 2D Welding Table System
Kuphatikiza a Awiri dimensional flexible kuwotcherera workbench mumayendedwe anu amapeza zabwino zambiri:
- Kulondola Kosagwirizana & Kubwerezabwereza: Ma gridi olondola komanso zida zosinthira zimatsimikizira kuti magawo amayikidwa moyenera nthawi zonse, ndizofunikira pakuwongolera bwino komanso kupanga batch.
- Nthawi Zokhazikitsira Zachepetsedwa Kwambiri: Sonkhanitsani mwachangu zida zovuta pogwiritsa ntchito zida zokhazikika m'malo mopanga ma jigs achizolowezi. Izi zimakulitsa zokolola kwambiri.
- Ultimate Versatility: Sinthani mosavuta makonzedwe a mapulojekiti osiyanasiyana, kuyambira tizigawo ting'onoting'ono mpaka mafelemu akuluakulu, pogwiritsa ntchito tebulo loyambira limodzi ndi zida. Pakatikati pa flexible 2D kuwotcherera tebulo dongosolo.
- Ubwino Wa Weld Wokweza: Kukhazikika kokhazikika ndi kolondola kumachepetsa kupotoza ndikuwonetsetsa kulumikizana koyenera.
- Chitetezo Chowonjezera pa Workshop: Kugwira zogwirira ntchito mosamala kumalepheretsa kusuntha panthawi yowotcherera kapena kupera, kuchepetsa ngozi.
Mitundu iwiri yowotcherera yosinthika ya workbench:
1000×1000 2000×1000 2400×1200 1200×1200 1500×1500 3000×1500
Kukula kwa bowo:
nsanja ya φ28: Kulekerera kwa dzenje ndi mulingo wa D10, ndipo pini yotsekera yofananira ndi nsanja ndi mulingo wa H7. Mtunda pakati pa mabowo awiri oyandikana ndi 100±0.05mm
nsanja ya φ16: Kulekerera kwa dzenje ndi mulingo wa D10, ndipo pini yotsekera yofananira ndi nsanja ndi mulingo wa H7. Mtunda pakati pa mabowo awiri oyandikana ndi 50±0.05mm.
Pali mitundu itatu ya mizati ya workbench: kutalika (mitundu itatu) yokhala ndi mphamvu yonyamula katundu wa 2t, yokhazikika (mtundu wa chimango) yokhala ndi mphamvu ya 5t, yosunthika (yokweza mtundu wa 3t), (mtundu wa spindle wokhala ndi mabuleki okhala ndi mphamvu ya 1t).
Common Applications Across Industries
Kulondola komanso kusinthasintha kwa ma benchi ogwirira ntchitowa kumapangitsa kuti akhale ofunikira m'magawo osiyanasiyana:
- General Metal Fabrication: Kumanga mafelemu, chassis, zipata, njanji, ndi zomangira zitsulo.
- Zagalimoto: Kukonzekera kwa chassis, kutulutsa mpweya, kuyanjanitsa mwamakonda.
- Zamlengalenga: Kusonkhanitsa kolondola kwa zigawo zomwe zimafuna kulolerana kolimba.
- Kuwotcherera kwa Robotic: Kupereka maziko okhazikika komanso olondola a njira zowotcherera zokha.
- Prototyping ndi R&D: Kuyesa mwachangu masinthidwe osiyanasiyana a msonkhano.
- Maphunziro a Ntchito: Kuphunzitsa njira zowotcherera zoyambira komanso zapamwamba komanso zowongolera.
Kusankha Benchi Yoyenera ya Awiri-dimensional Flexible Welding Workbench
Kusankha tebulo loyenera kumadalira zomwe mukufuna. Ganizirani izi:
| Factor | Malingaliro | Zitsanzo Zosankha / Zosankha |
| Kukula kwa tebulo | Gwirizanitsani malo ogwirira ntchito ndi kukula kwake kwa projekiti. | 1000x1000mm, 1200x800mm, 1500x1000mm, 2000x1000mm, 2400x1200mm, etc. |
| Grid System | M'mimba mwake wa dzenje (kugwirizana ndi zida) ndi malo (kachulukidwe). | Ø16mm mabowo pa gridi ya 50mm, mabowo a Ø28mm pa gridi ya 100mm. Matebulo ena amakhala ndi mipata. |
| Zinthu & Malizani | Kukhalitsa, kukana kwa spatter, kuuma. | Chitsulo champhamvu kwambiri (mwachitsanzo, S355JR), Plasma Nitrided surface. |
| Katundu Kukhoza | Onetsetsani kuti imatha kupirira kulemera kwa zida zanu zogwirira ntchito ndi zosintha. | 500kg, 1000kg, 2000kg + kutengera kukula ndi kapangidwe. |
| Zolondola Zolondola | Table flatness, dzenje malo kulolerana. Zofunikira pa ntchito yolondola. | Kutsika: <0.1mm/m, Kulekerera kwa dzenje: ± 0.05mm. |
| Zowonjezera Ecosystem | Kupezeka ndi kusiyanasiyana kwa zingwe zofananira, zoyimitsa, ma angles. | Onani kabukhu la opanga (zinthu zamafakitale monga AWS zitha kupereka nkhani). |
Malangizo Osamalira Moyo Wautali ndi Wolondola
Kusunga wanu Awiri dimensional flexible kuwotcherera workbench mumkhalidwe wabwino kwambiri:
- Nthawi zonse yeretsani weld spatter. Malo okhala ndi nitridi amapangitsa izi kukhala zosavuta, koma kuyeretsa mwachangu ndikwabwino.
- Ikani anti-spatter kutsitsi musanayambe kuwotcherera kwambiri kuti muteteze pamwamba.
- Nthawi ndi nthawi yang'anani kusalala kwa tebulo pogwiritsa ntchito m'mphepete molunjika ngati pakufunika kulondola kwambiri.
- Pitirizani kupukuta zigawo zaukhondo komanso mwadongosolo kuti mupewe kuwonongeka ndikuwonetsetsa kuti mulowa mwachangu.
- Tetezani pamwamba kuti zisawonongeke kwambiri kapena kugwa.
Pomaliza, a Awiri dimensional flexible kuwotcherera workbench si tebulo chabe; ndi dongosolo lapamwamba lopangidwira kulondola, kusinthasintha, ndi kuchita bwino. Mwa kuyika ndalama mudongosolo labwino ndikugwiritsa ntchito luso lake moyenera, opanga zinthu amatha kukonza bwino ntchito yawo, kuchepetsa nthawi yopangira, komanso kupititsa patsogolo zokolola zonse za msonkhano.
