The Bokosi lopangidwa ndi L lopangidwa ndi multifunctional square ndi mwala wapangodya pamakonzedwe amakono, ofunikira makamaka pamachitidwe okhudzana ndi matebulo a 2D ndi 3D, ma jigs ophatikizira, ndi makonzedwe oyendera. Kuzindikirika ndi mawonekedwe ake a mbali yakumanja (L) kuphatikiza ndi malo akulu akulu opangidwa bwino, chida ichi chimapereka kusinthika kwapadera pakukhazikitsa zolondola za digirii 90, kupereka chithandizo chokhazikika, komanso kuwongolera kukanikizira kotetezeka pantchito zopanga zovuta.
Kufotokozera za Multifunctional Square Box yooneka ngati L
Chigawo ichi, chomwe nthawi zambiri chimatchedwa angle clamping block kapena fixture angle block, kwenikweni ndi chipika cholondola kwambiri chopangidwa kukhala mawonekedwe akona yakumanja. Amapangidwa kuchokera ku chitsulo cholimba, amakhala ndi nkhope zingapo zosalala, masikweya zomalizidwa kuti azitha kupirira kusalala, kufanana, ndi perpendicularity (squareness). Zosintha zambiri zimaphatikiza mabowo amakina (monga D16 kapena D28 mapatani) pankhope zingapo, zomwe zimaloleza kuphatikizana kosagwirizana ndi zida zogwiritsira ntchito modular ndikupangitsa kuyika kotetezeka pogwiritsa ntchito mabawuti wamba ndi zina. Zimagwira ntchito ngati maziko modular tooling chigawo chimodzi pomanga zida zodalirika.
Zofunikira Zapangidwe ndi Makhalidwe
Ubwino Mabokosi akulu akulu ooneka ngati L amafotokozedwa ndi zizindikiro zingapo zofunika:
- Precision Machining: Imatsimikizira kulondola kwakukulu kwa masikweya (makona a 90°) pakati pa nkhope zoyandikana ndi kutsetsereka kwapadera kwa malo onse ogwira ntchito.
- Zokhalitsa: Amapangidwa kuchokera ku chitsulo champhamvu kwambiri (monga S355JR kapena chitsulo cholimba) kuti apirire kupsinjika ndi kukana kuvala pakapita nthawi.
- Kukweza Pamwamba (Mwasankha): Itha kukhala ndi chithandizo chapamwamba monga plasma nitriding kapena zokutira zakuda za oxide kuti ziwonjezeke kuuma kwa pamwamba, kukana dzimbiri, ndikuchepetsa kumamatira kwa ma weld spatter.
- Kuphatikiza kwa Hole System: Nthawi zambiri zimakhala ndi mabowo okhazikika a D16 (16mm) kapena D28 (28mm) pankhope zingapo, zomwe zimathandizira zosankha zingapo zoyikira pamatebulo ndi zosintha zogwirizana.
- Kukonzekera kwa ngodya yakumanja: Chomangira cha L chimapereka mawonekedwe amkati ndi akunja a 90-degree.
- Multifunctionality: Amapangidwa kuti azikhala ngati sikweya, chothandizira, chotchingira, kapena chinthu chomangika mkati mwazokulirapo.
Ntchito Zazikulu ndi Ubwino Wogwiritsa Ntchito
Chikhalidwe cha "multifunctional" chimapindulitsa kwambiri:
- Squaring Yeniyeni: Ntchito yake yayikulu ndikukhazikitsa ma angles olondola a 90-degree kuti agwirizane ndi gawo. Imakhala ngati yodalirika molondola ngodya lalikulu.
- Thandizo Lokhazikika ndi Kukwezeka: Zimagwira ntchito ngati zodalirika Chothandizira chofanana ndi L kapena chokwera, chokwezera zogwirira ntchito kuti zitheke kuwotcherera bwino/zophatikizana kapena kulumikiza kutalika kosiyanasiyana.
- Versatile Clamping Base: Amapereka malo angapo athyathyathya, okhazikika omangirira ma workpiece mwachindunji kapena kuyika zinthu zina zomangira. Ndizothandiza kuchepetsa L-square.
- Fixture Construction Element: Imagwira ntchito ngati chomangira ikaphatikizidwa ndi ma bolts, ma clamp, ndi zinthu zina zokhazikika kuti ipange ma jig ovuta, achizolowezi mwachangu.
- Nthawi ndi Mtengo Wabwino: Imachepetsa kufunikira kopanga mbale kapena zothandizira, kupulumutsa nthawi yayikulu ndikuwongolera kubwereza.
- Kulondola Kwambiri: Kugwiritsiridwa ntchito kosasinthasintha kumatsimikizira kulondola kwa dimensional ndi squareness muzinthu zomaliza.
Zochitika Zofananira za Ntchito
Ma block awa ngati L amagwiritsidwa ntchito kwambiri mu:
- Kupanga Welding: Zofunikira pakukhazikitsa ma perpendicular joints kuwotcherera tebulo L-block machitidwe.
- Assembly Jigs: Kupeza ndi kusunga zinthu moyenera panthawi ya msonkhano.
- Kuyang'ana ndi Kuyeza: Kupereka malo okhazikika, ma square reference kuti awonere zowongolera.
- Kupanga Machining: Kugwira magawo molondola pamakina opepuka (pomwe kukhazikika kumalola).
- Framework Assembly: Kuyanjanitsa mamembala amipangidwe pakona zolondola.
Flexible kuwotcherera fixture ndi ndondomeko zida kuti akhoza molondola malo ndi achepetsa kuwotcherera mbali, amene ndi yabwino kuwotcherera mbali msonkhano ndi kuwotcherera, pamene kuteteza kulondola structural wa mbali kuwotcherera. Kuchita bwino kwambiri kwa flexible welding fixture:
1. Zopindulitsa pazachuma zazitsulo zosinthika zowotcherera zosinthika zida zomangira ndi zida zomwe zimatha kuphatikizidwa momasuka ndikusinthidwa kukhala mawonekedwe osiyanasiyana a workpiece. Ma seti angapo a zida ndi zida zosinthira amatha kulowa m'malo ambiri okwera mtengo kwambiri pazida chimodzi. Kugwiritsa ntchito chida chosinthikachi kumatha kupulumutsa nthawi ndi khama chifukwa cha kusintha kwazinthu, komanso mtengo ndi nthawi yomwe imagwiritsidwa ntchito pamisonkhano imodzi ndi imodzi. Phindu lake lazachuma ndilofunika kwambiri popanga magalimoto angapo, amitundu yambiri komanso okonda makonda. Deta ikuwonetsa kuti mtengo wopitilira 9 seti zowotcherera chimodzi ndi chimodzi (ma seti 5 mpaka 6 m'dziko lathu) zimaposa mtengo wa chida chimodzi chosinthika. Pakadali pano, makampani opanga magalimoto akudziko langa amawonjezera zida zambiri zowotcherera chimodzi ndi chimodzi chaka chilichonse. Phindu lazachuma posankha zida zosinthika ndi zomveka.
2. Kusinthasintha kwa zida zowotcherera zosinthika Chida chosakanikirana chophatikizira chikhoza kuphatikizidwa mu malo atatu-dimensional. Dongosolo lokhazikika komanso lokhazikika limawonetsa ntchito zake zapadziko lonse lapansi pakukhazikitsa, kukonza ndi kulimbitsa zogwirira ntchito. Izi zimawonekera makamaka pakuwotcherera kwa zida zazikulu zogwirira ntchito. Kumbali ina, kusinthasintha kumawonekeranso mosavuta kugwira ntchito ndipo kumatha kuyendetsedwa ndi opusa. Pa nsanja ya zida ndi ma module okhazikika, makulidwe onse angapo a 12.5mm ndi 25mm angapezeke mwachindunji, ndipo kudzera pamalemba ochepa, amatha kuyikidwa bwino komanso molondola.
3. Mawonekedwe a flexible welding fixture Ma modules onse a flexible kuphatikiza fixture ali ndi kulondola kwakukulu kwa processing. Kulakwitsa kwa malo ogwirira ntchito kutsimikizira dzenje ndi ± 0.1mm mkati mwa 2000mm, zomwe zimatha kukwaniritsa zofunikira pakuwotcherera. Pamisonkhano kapena kuwotcherera, midadada, midadada yolumikizira, zomangira ndi midadada yothandizira zingagwiritsidwe ntchito kuyika chogwirira ntchito. Chogwirira ntchito chomwe chiyenera kusonkhanitsidwa kapena kuwotcherera chikhoza kukhazikitsidwa mokhazikika pa malo aliwonse kapena kuikidwa. Ngati miyeso ya geometric ya workpiece yokha ndi yolakwika, imatha kuzindikirika ndikuyimitsa panthawi yoyambira.
4. Kubwereza kwa flexible welding fixture Ma modules onse a flexible clamp amagwiritsa ntchito CAD ndi Pro / E design system, yomwe imatha kutsanzira ndi kusonkhanitsa zigawo zachitsanzo. Kukula kolondola kwa module kumatha kuteteza kulondola kwa msonkhano.
5. Zochita zosinthika zosinthika Popanga nsanja yokhazikika ndi mawonekedwe a module, zofunikira zolimba ndi mphamvu zimaganiziridwa bwino. Aliyense muyezo 2000mm × 000mm ntchito nsanja ali katundu mphamvu mpaka 10t ndipo akhoza kuteteza malo ake mobwerezabwereza ndi clamping kulondola. Pamwamba pa nsanja ndi gawo ndi mankhwala, ndi sipatter kwaiye pa kuwotcherera sadzakhala mosavuta n'kudziphatika kwa ntchito pamwamba. Pamwamba pazigawo zoikika, mbali zothandizira ndi zikhomo zotsekera zimazimitsidwa kuti zikhale zosavala komanso zapamwamba.
Kusankha Block Yoyenera yooneka ngati L
Kusankha chigawo choyenera kumaphatikizapo kulingalira:
- Kugwirizana Kwadongosolo: Onetsetsani kuti mabowo (D16/D28) akugwirizana ndi tebulo lanu lomwe lilipo kapena makina okonzera.
- Kukula ndi Makulidwe: Sankhani kutalika kwa miyendo ndi makulidwe a chipika oyenerana ndi makulidwe anu ogwirira ntchito ndi katundu woyembekezeredwa. Ma block akuluakulu ngati ntchito yolemetsa 90-degree fixture element perekani kukhazikika.
- Zofunika ndi Zomaliza: Ganizirani malo ogwirira ntchito komanso kukhazikika komwe kumafunikira. Malo owumitsidwa / okhala ndi nitride amapereka moyo wautali komanso kukana.
- Zofunikira Zolondola: Kuti mugwire ntchito zolondola kwambiri, tsimikizirani zololera zomwe wopanga akuwonetsa pakukula komanso kusalala.
- Kudalirika kwa Supplier: Dalirani ogulitsa omwe amadziwika kuti ali abwino komanso olondola. Kupeza zida zodalirika zosinthira ma modular kumatsimikizira kuti chidacho chimagwira ntchito mwadongosolo.
Table 1: Kufananiza Kwantchito: Chofanana ndi L motsutsana ndi Solid Square Block | Ntchito | Multifunctional Square Box yooneka ngati L | Solid Square Block |
| Internal 90 ° Reference | Inde (Ntchito Yoyambira) | Zochepa (Zimafunika midadada iwiri kapena khwekhwe zovuta) |
| Kunja kwa 90 ° Reference | Inde | Inde (makona onse) |
| Support/Riser | Inde (Basi lokhazikika) | Inde (yokhazikika) |
| Kupyolera mu Clamping Access | Chilolezo chotheka kutengera kapangidwe | Ayi (Yolimba) |
| Kusinthasintha mu Fixture Building | Pamwamba (makamaka pamakona) | Zochepa (Zothandiza kwambiri/zosakanika) |
Kutsiliza: Njira Yoyenera ya Ntchito Yolondola
The Bokosi lopangidwa ndi L lopangidwa ndi multifunctional square ndi chida chofunikira kwambiri pakukwaniritsa kolondola kolondola komanso kupereka chithandizo chosunthika m'makina osintha ma modular. Kapangidwe kake kolimba, makina olondola, komanso mawonekedwe a L amapangitsa kukhala chinthu chofunikira kwambiri pakuwongolera, kuthamanga, ndi kubwerezabwereza kwa kuwotcherera, kusonkhanitsa, ndi kuyang'anira. Pogwiritsa ntchito mphamvu zake moyenera, opanga amatha kuonetsetsa kuti ntchito yawo ndi yolondola komanso yogwira mtima.
