China Sand Cast Cast Aluminium Parts uMvelisi & Supplier 

Amacandelo e-aluminiyam esantini ngamalungu esinyithi enziwe ngokugalela ingxubevange yealuminiyam etyhidiweyo kumngxuma wokungunda wesanti. Le ndlela yokuphosa ilungele ukuvelisa iijiyometri ezintsonkothileyo, iikhomponenti ezinkulu, kunye nomthamo ophantsi ukuya-phakathi ubaleka ngokuchaneka komgangatho ophezulu. Njengomvelisi okhethekileyo, sinika izisombululo zokuphela-to-ekupheleni ukusuka kuyilo lwepateni ukuya kwi-machining yokugqibela, ukuqinisekisa ukuthotyelwa kwemigangatho yamazwe ngamazwe njenge-ISO 9001 kunye ne-ASTM. Yethu iinxalenye ze-aluminiyam esantini sebenza kumashishini abalulekileyo abandakanya izithuthi, i-aerospace, oomatshini boshishino, kunye namacandelo amandla, ebonelela ngolungelelwaniso lweendleko, amandla oomatshini, kunye nokuguquguquka koyilo.

Ziziphi iindawo zeAluminiyam yeSand Cast?

Ukubunjwa kwesanti yenye yezona nkqubo zindala kunye neziguquguqukayo zokwenza isinyithi. Xa igalelwa kwialloyi ze-aluminiyam, ivumela ukuyilwa kweemilo ezintsonkothileyo eziya kuba nzima okanye zingabizi kakhulu ukuvelisa nge-die casting okanye umatshini osuka kwisitokhwe esiqinileyo. Inkqubo isebenzisa ipateni enokuphinda isetyenziswe ukwenza ubumba lwesanti, oluthi ke luzaliswe nge-aluminiyam etyhidiweyo. Nje ukuba ipholile, isanti iyaqhawuka ukuze ibonise ukuphosa okukrwada, okunokuthi kuqhubeke kunyango lobushushu okanye umatshini we-CNC ukuhlangabezana nokunyamezelwa okuchanekileyo.

Inzuzo engundoqo ye iinxalenye ze-aluminiyam esantini ixhomekeke kubuchule babo. Ngokungafaniyo ne-high-pressure die casting, efuna iimolds zentsimbi ezibiza kakhulu kwaye ifaneleke kakhulu kwizigidi zamalungu afanayo, ukubunjwa kwesanti kusebenzisa iimbumba zesanti ezingabizi kakhulu. Oku kuyenza isebenze ngokwezoqoqosho kwiprototyping, iiodolo zesiko, kunye nemveliso iqhuba ukusuka kwiyunithi enye ukuya kumawaka amaqhekeza. Amacandelo aphumayo abonisa iimpawu ezigqwesileyo zoomatshini, ngakumbi xa usebenzisa i-aluminium-silicon (Al-Si) ephezulu okanye i-aluminium-magnesium (Al-Mg) ialloys.

Iimpawu eziphambili zeAluminium Sand Casting

• UbuKhona beJiyometri obuntsonkothileyo: Ii-undercuts, iipaseji zangaphakathi, kunye nobukhulu beendonga ezihlukeneyo zinokudibaniswa ngokuthe ngqo kuyilo lokubumba.
• Ukuguquguquka kobungakanani: Iyakwazi ukuvelisa iinxalenye ezinobunzima obusuka kwiikhilogram ezimbalwa ukuya kwiitoni ezininzi, zilinganiselwe ngokuyintloko ngomthamo we-Foundry.
• Izinto eziNyeezohlukeneyo: Iyahambelana noluhlu olubanzi lweealloyi zealuminiyam, ezivumela iinjineli ukuba zikhethe amabakala athile omelela, ukuxhathisa ukubola, okanye ukuwelda.
• Izixhobo eziSebenza ngexabiso: Iindleko zepateni zisezantsi kakhulu kunokufa kwentsimbi, ukunciphisa utyalo-mali lwangaphambili lokuqaliswa kwemveliso entsha.

Inkqubo yokuphosa isanti: Inyathelo ngeNyathelo lokuVelisa iNgcaciso

Ukuqonda ukuhamba komsebenzi wokuvelisa kubalulekile kubathengi ukuba baxabise imilinganiselo yokulawula umgangatho ekhoyo ekuveliseni ukusebenza okuphezulu. iinxalenye ze-aluminiyam esantini. Inkqubo ayikho nje ngokugalela isinyithi; ibandakanya ubunjineli obuchanekileyo kuwo onke amanqanaba ukuthintela iziphene ezifana ne-porosity, i-shrinkage, okanye ukufakwa kwesanti.

1. Ukwenza iPattern kunye noYilo lokungunda

Inkqubo iqala ngokudala ipateni, ngokuqhelekileyo eyenziwe ngomthi, iplastiki, okanye isinyithi, ephindaphinda inxalenye yokugqibela yejometri. Iinjineli kufuneka ziphendule "ngesibonelelo sokuncipha," njengezivumelwano ze-aluminiyam xa zizipholisa. Izibonelelo zale mihla zihlala zisebenzisa isoftware yeCAD/CAM ukuyila iipateni kunye neenkqubo zokungena eziqinisekisa ukuhamba kwesinyithi okona kulungileyo kunye nokunciphisa isiphithiphithi. Inkqubo yokungena ibandakanya i-sprue, i-runners, kunye ne- risers , ekhokela isinyithi esityhidiweyo kwi-mold kwaye ihlawule ilahleko yevolumu ngexesha lokuqiniswa.

2. Ukulungiswa kokungunda

Ipateni ifakwe kwibhokisi yokubumba, kwaye isanti ekhethekileyo ipakishwe ngeenxa zonke. Kwiziseko zanamhlanje, isanti eluhlaza (isanti ye-silica exutywe nodongwe kunye namanzi) okanye isanti edibeneyo ye-resin (akukho-bake) isetyenziswa. Isanti ebotshelelwe nge-resin inika uzinzo oluphezulu lwe-dimensional kunye nokugqitywa okugudileyo komphezulu, okubaluleke kakhulu ukuchaneka. iinxalenye ze-aluminiyam esantini. Emva kokuba isanti iqina, ipateni iyasuswa, ishiya umngxuma ulungele ukugalelwa. Iinqununu, ezenziwe kwisanti kunye ne-binder, zifakwe ukuba inxalenye ifuna amacandelo angaphakathi angaphakathi.

3. Ukunyibilika nokugalela

I-aluminiyam ingots okanye i-scrap inyibilikiswa kwi-induction okanye kwiziko ezibaswa ngegesi kumaqondo obushushu aphakathi kwe-660 ° C kunye ne-750 ° C. Uhlalutyo olungqongqo lwemichiza yeekhemikhali lwenziwa ukuqinisekisa ukuba i-alloy idibana neenkcukacha ezifana ne-A356 okanye i-A380. Ngaphambi kokuthulula, isinyithi esityhidiweyo sihamba nge-degassing kunye ne-filtration ukususa igesi ye-hydrogen kunye ne-non-metallic inclusions. Eli nyathelo libalulekile ekuthinteleni i-porosity, isiphene esixhaphakileyo kwi-aluminium casting. Intsimbi ke igalelwa kumngxuma wokungunda ngenkqubo yokungena.

4. Ukupholisa kunye ne-Shakeout

Emva kokuthulula, isikhunta sivunyelwe ukupholisa de i-aluminium iqine ngokupheleleyo. Ixesha lokupholisa lixhomekeke kubukhulu benxalenye kunye nobunzima. Xa sele kuqinisiwe, ukungunda kwesanti kuyaqhekeka xa kusenziwa i-shakeout. Ukuphosa okurhabaxa, okusadityaniswe nenkqubo yokungena kunye nezinyusi, kuyasuswa. Kweli nqanaba, uhlolo olubonakalayo lwenziwa ukuchonga iziphene ezinkulu ezingaphezulu.

5. Ukucoca kunye nokugqiba

Amasango kunye nokunyuka kunqunyulwa ngokusebenzisa iisarha okanye amavili okugaya. Umphezulu wokugalela ucocwa ngokuqhushumba kwembumbulu ukususa isanti eshiyekileyo kunye nokuphucula ukumila komphezulu. Kuba iinxalenye ze-aluminiyam esantini efuna ukunyamezelana okuqinileyo, ukucwangciswa kwe-CNC kwenziwa ebusweni obubalulekileyo, imingxuma, kunye neendawo zokunyuka. Okokugqibela, unyango lobushushu (olufana ne-T6 tempering) lunokufakwa ukunyusa iipropathi zoomatshini njengamandla okuqina kunye nobulukhuni.

Izinto ezilungileyo zeSand Cast Aluminium ngaphezu kwezinye iindlela

Xa bekhetha inkqubo yokuvelisa, iinjineli kufuneka zilinganise izinto ezifana nomthamo, ukuntsonkotha, iindleko, kunye neempawu zezinto eziphathekayo. Ngelixa i-die casting kunye ne-investment casting ineendawo zazo, ukuphosa isanti kunika iingenelo ezahlukeneyo kwizicelo ezithile. Apha ngezantsi kukho uthelekiso oluneenkcukacha ukunceda ukucacisa ukuba kutheni iinxalenye ze-aluminiyam esantini zihlala zilolona khetho lukhethwayo kumashishini kunye namacandelo eemoto.

Kutheni ukhetha iSanti yokuCasa kwizicelo zoShishino?

Kubathengi abaninzi be-B2B, ukuguquguquka kokuphosa isanti yeyona nto ithatha isigqibo. Kumashishini afana noomatshini abanzima okanye amandla, iinxalenye zihlala zinkulu kwaye ziveliswa ngobungakanani obuphakathi. Ukwenza utyalo-mali kwintsimbi efayo ngenxa yokuphosa ukufa akusayi kuthetheleleka ngokwasezimalini. Ukuchithwa kwesanti kuvumela ukuphindaphinda ngokukhawuleza ngexesha lesigaba sophuhliso lwemveliso. Ukuba inguqu yoyilo iyafuneka, ukuguqula ipateni yomthi okanye yeresin kukhawuleza kakhulu kwaye kunexabiso eliphantsi kunokuphinda kwenziwe idiyizi yentsimbi.

Ngaphaya koko, ukugatywa kwesanti kuxhasa uluhlu olubanzi lweealloyi zealuminiyam. Ezinye ii-alloys eziphezulu okanye eziphezulu zokushisa zinzima ukuphosa phantsi koxinzelelo oluphezulu ngenxa yeempawu zabo ze-fluidity. I-Sand casting's gravity-fed or low-pressure filling mechanism inciphisa isiphithiphithi, sivumela ezi ngxubevange ezikhethekileyo ukuba zizalise iimbumba eziyinkimbinkimbi ngaphandle kokuqina kwangaphambili okanye ukuvalelwa komoya.

Iialloys eziqhelekileyo zeAluminiyam ezisetyenziswa kwiSand Casting

Ukusebenza kwe iinxalenye ze-aluminiyam esantini ixhomekeke kakhulu kwi-alloy ekhethiweyo. Ii-alloys ezahlukeneyo zibonelela ngamanqanaba ahlukeneyo okusabeka, amandla, ukuxhathisa ukubola, kunye nokuchaneka. Ukuqonda lo mahluko kubalulekile ekuchazeni imathiriyeli efanelekileyo kwisicelo sakho.

I-A356 (Al-Si-Mg Ingxubevange)

I-A356 ngokuqinisekileyo yeyona alloy idumileyo yokugalela isanti ekumgangatho ophezulu. Inika indibaniselwano egqwesileyo yokuphosa, iipropathi zoomatshini, kunye noxinzelelo loxinzelelo. Emva konyango lobushushu lwe-T6, i-A356 ibonisa amandla aphezulu kunye nobude obuhle, iyenza ibe yinto efanelekileyo kumacandelo esakhiwo njengamavili emoto, izindlu zempompo, kunye namalungu eenqwelomoya. Umxholo wayo wentsimbi ephantsi uqinisekisa ukuxhathisa okulungileyo kokubola kunye ne-ductility.

I-A380 (Al-Si-Cu Ingxubevange)

Ngelixa idla ngokunxulunyaniswa nokuphosa ukufa, i-A380 ikwasetyenziswa ekugaleleni isanti kumalungu afuna ubumanzi obuphezulu kunye namandla aphakathi. Ukongezwa kobhedu kuphucula ubulukhuni kunye namandla okuqina kodwa kunciphisa ukuxhathisa ukubola xa kuthelekiswa ne-A356. Ihlala ikhethwa kwiibhloko ze-injini kunye neemeko zothumelo apho ukumelana nokunxiba kubaluleke kakhulu.

A319 kunye A333

Ezi alloys ziyilelwe izicelo ubushushu obuphakamileyo. I-A319, equkethe ubhedu kunye ne-silicon, igcina amandla ayo kumaqondo okushisa aphezulu, okwenza ukuba ifaneleke kwiintloko ze-cylinder kunye ne-exhaust manifolds. I-A333 inika ukuxhathisa okungcono kokuhlwa kwaye isoloko isetyenziswa kwiindawo zaselwandle okanye kwizixhobo zokulungisa imichiza.

I-ZL101 kunye ne-ZL104 (iMigangatho yamaTshayina)

Kurhwebo lwamazwe ngamazwe, unokudibana ne-alloys esemgangathweni yaseTshayina njenge-ZL101 (elingana ne-A356) kunye ne-ZL104. Ezi zixhobo zifumaneka ngokubanzi kwaye zinendleko, zibonelela ngokusebenza okuthembekileyo kwizicelo zoshishino jikelele. Ukuqinisekisa ukuba umthengisi ubambelela kulawulo olungqongqo lwemichiza yeekhemikhali kubalulekile xa kufakwa la mabakala.

Izikhokelo zoYilo zokuLungisa iiNdawo zeAluminiyam yeSand Cast

Ukwandisa umgangatho kunye neendleko-zobuchule ze iinxalenye ze-aluminiyam esantini, abaqulunqi kufuneka balandele izikhokelo ezithile. Uyilo olulambathayo lunokukhokelela kwiziphene ezinje ngemingxuma ecuthekayo, i-warping, okanye iindleko ezigqithisileyo zoomatshini. Ukusebenzisana neenjineli ezinamava kwasekuqaleni kwinqanaba loyilo kunokuthintela le miba.

Ukutyeba kweendonga ezifanayo

Ukwahluka kobukhulu bodonga kubangela amazinga okupholisa angalinganiyo, okukhokelela kuxinzelelo lwangaphakathi kunye neziphene zokucutheka. Abaqulunqi kufuneka bajolise kubukhulu obufanayo bodonga kuyo yonke indawo. Apho utshintsho lobunzima luyimfuneko, utshintsho oluthe chu kusetyenziswa iifilthi kunye neradiyi kufuneka zisetyenziswe ukunciphisa uxinzelelo kunye nokuphucula ukuhamba kwesinyithi.

Iiengile zoyilo

Ii-engile zokuyila ziyi-tapers zongezwa kwiindawo ezithe nkqo ukuququzelela ukususwa kwepateni kwi-sand mold. Ngaphandle kwedrafti eyaneleyo, ipateni inokonakalisa i-mold cavity ngexesha lokukhutshwa, okubangela ukuphosa okungalunganga. Ii-engile eziyidrafti eziqhelekileyo ziqala kwi-1° ukuya ku-3°, kuxhomekeke kubunzulu besici kunye nokugqiba komphezulu ofunekayo.

Iifillet kunye neRadii

Iikona ezibukhali zisebenza njengezigxininisi zoxinzelelo kwaye zinokuthintela ukuhamba kwesinyithi esinyibilikisiweyo. Ukongeza iifayili kwiikona zangaphakathi kunye ne-radii kwiikona zangaphandle ziphucula ingqibelelo yesakhiwo senxalenye kunye nokunciphisa umngcipheko wokuqhekeka ngexesha lokupholisa. Iifillet zikwanceda ekusasazeni ubushushu ngokulinganayo, ukunciphisa i-thermal gradients.

Ushicilelo olungundoqo kunye neMizila yokuZahlula

Ukuba inxalenye ineempawu zangaphakathi, ii-cores zisetyenziswa. Ushicilelo oluphambili luzandiso kwipatheni exhasa undoqo ngaphakathi kokungunda. Abaqulunqi kufuneka baqinisekise ukuba i-core prints yomelele ngokwaneleyo ukuba ibambe ingundoqo kwindawo ngokuchasene nokunyuka kwesinyithi esityhidiweyo. Ukongezelela, indawo yomgca wokuhlukanisa (apho iziqingatha ezibini ze-mold zidibana) kufuneka zicwangciswe ukunciphisa ukukhanya kunye nokwenza lula ukucwangciswa.

Ulawulo loMgangatho kunye neMigangatho yokuHlola

Ukuthembeka kwimveliso yakhelwe kulawulo olungqongqo lobulunga. Kuba iinxalenye ze-aluminiyam esantini, ukuqinisekisa ukuchaneka komda kunye nokunyaniseka kwangaphakathi kubaluleke kakhulu. Abavelisi abahloniphekileyo baphumeza iiprothokholi zokuhlola ezininzi ezihambelana nemigangatho yamazwe ngamazwe.

UkuHlolwa koMda

Ukulungelelanisa oomatshini bokulinganisa (CMM) basetyenziselwa ukuqinisekisa ukuba imilinganiselo ebalulekileyo ihambelana nemizobo yeCAD. Iingxelo zoHlolo lweNqaku lokuQala (FAI) ziveliswa kwiiprojekthi ezintsha zokuqinisekisa usetyenziso lwezixhobo kunye nobuchule benkqubo. Ukuhlolwa kwamabala rhoqo ngexesha lokuqhuba kwemveliso kuqinisekisa ukuhambelana.

Uvavanyo olungangonakalisi (NDT)

• Ukuhlolwa kweX-Ray: Ifumanisa i-voids yangaphakathi, i-porosity, kunye ne-inclusions engabonakaliyo kumphezulu. Oku kubalulekile kumalungu athwele uxinzelelo njengemizimba yevalvu.
• UVavanyo lweDayi eNgenelanga: Uchonga iintanda eziqhekeza umphezulu kunye nokuvuza. Inxalenye igqunywe ngedayi ye-fluorescent, engena kwiziphene kwaye ityhilwe phantsi kokukhanya kwe-UV.
• Uvavanyo lweUltrasonic: Isetyenziselwa amacandelo angqingqwa ukubona iziphene ezingaphantsi komhlaba kunye nokulinganisa ubukhulu bezinto.

Uvavanyo lwePropati yoomatshini

Imivalo yokuvavanya i-tensile iphoswa ecaleni kweendawo zemveliso kwaye iphantsi konyango lobushushu. Ezi bha ke zivavanyelwa ukomelela kwesivuno, amandla okuqina, kunye nobude ukuze kuqinisekiswe ukuba izinto ziyahlangabezana nemigangatho yealloyi echaziweyo. Uvavanyo lobulukhuni (uBrinell okanye uRockwell) lwenziwa kwakhona ukuze kuqinisekiswe ukusebenza konyango lobushushu.

Ukusetyenziswa kweSand Cast Aluminium Parts kuwo wonke amaShishini

Ukuguquguquka kwe iinxalenye ze-aluminiyam esantini ibenza babe yimfuneko kuluhlu olubanzi lwamashishini. Ukukwazi kwabo ukudibanisa ubunzima obulula kunye nokuqina kuqhubela phambili izinto ezintsha kumacandelo asusela kwezothutho ukuya ekuveliseni amandla.

Izithuthi kunye nezoThutho

Ukutyhala ukusebenza kakuhle kwamafutha kunye nesithuthi sombane (EV) uluhlu lolwandiso lonyuse imfuno yezinto ezinobunzima. Ukuphosa kwesanti kusetyenziselwa ukuvelisa iibhloko zenjini, iintloko ze-cylinder, izindlu zothumelo, kunye namacandelo okuxhoma. Kwii-EVs, iitreyi zebhetri ezinkulu kunye nezindlu zemoto ziya zisanda ukuphoswa kwesanti ukunciphisa ubunzima besithuthi ngelixa kugcinwa ukuqina kwesakhiwo.

I-Aerospace kunye noKhuseleko

Amacandelo e-aerospace afuna umlinganiselo ophezulu wobunzima bobunzima kunye nokuthembeka. Amalungu e-aluminiyam esantiweyo asetyenziswa kwizindlu zeenjini zenqwelomoya, izixhobo zokumisa iinqwelomoya, kunye neendawo ezivalelekileyo zeenqwelomoya. Ukukwazi ukuphosa amatshaneli okupholisa angaphakathi antsonkothileyo kumacandelo einjini yomoya luncedo olukhulu lwale nkqubo.

Oomatshini boShishino kunye neeRobhothi

Oomatshini bomsebenzi onzima baxhomekeke kwizindlu ezomeleleyo kwiimpompo, iicompressor, kunye neebhokisi zegiya. Ukuchithwa kwesanti kuvumela ukudityaniswa kwabaphathi abanyukayo, iimbambo, kunye neengqungquthela zokupholisa zibe yinto enye, ukunciphisa ixesha lokudibanisa kunye neendawo zokuvuza ezinokubakho. Kwirobhothi, iifreyimu ezikhaphukhaphu kodwa ezingqongqo ziphucula isantya kunye nokusebenza kakuhle kwamandla.

Amandla kunye ne-Oyile kunye neGesi

Amacandelo kweli candelo kufuneka amelane nemekobume erhabaxa, uxinzelelo oluphezulu, kunye nezinto eziyingozi. Amalungu e-aluminiyam enziwe esantini, ngakumbi lawo enziwe kwi-alloys enganyangekiyo ku-corrosion, asetyenziswa kwimizimba yevalvu, izitshintshi zobushushu, kunye nezixhobo zokomba. Ukuthembeka kwezi nxalenye kubalulekile kukhuseleko kunye nokuqhubekeka komsebenzi.

Iziphene eziqhelekileyo kunye nendlela yokuZithintela

Nangona iinkqubo eziphambili, iziphene zingenzeka. Ukuqonda le miba inokubakho kunceda abathengi bavavanye ubuchule bomthengisi kwaye babeke umgangatho olindelekileyo wokwenyani.

I-Porosity

I-Porosity ibhekiselele kwi-voids encinci okanye imingxuma ngaphakathi kokuphosa, okubangelwa yigesi evalelekileyo okanye ukushwabana. I-gas porosity ibangelwa kukungaphumi ngokwaneleyo okanye ukufuma kwisanti, ngelixa i-porosity ye-shrinkage iyenzeka ngenxa yokungena ngendlela engafanelekanga okanye amazinga okupholisa. Uthintelo lubandakanya ukungena ngokufanelekileyo kokungunda, ukulawula ukufuma kwesanti, kunye nokuphucula uyilo lokunyuka ukondla isinyithi esilulwelo ngexesha lokuqina.

Ukubandakanywa kweSanti

Esi siphene senzeka xa amasuntswana esanti afakwa kumphezulu wesinyithi. Ngokuqhelekileyo kubangelwa ukhukuliseko lwe-mold cavity ngexesha lokugalelwa okanye ukomelela okungahambi kakuhle kokungunda. Ukusebenzisa isanti ebotshelelweyo ekumgangatho ophezulu kunye nokwandisa isantya sokugalela kunokunciphisa lo mba.

IMisruns kunye neeShuthi ezibandayo

Ukuba isinyithi esinyibilikisiweyo siphola ngokukhawuleza phambi kokugcwalisa ukungunda, ukuphosa okungaphelelanga (misrun) okanye izivalo ezibandayo (apho imijelo emibini yesinyithi idibana kodwa ingadibanisi) ingenzeka. Oku kuthintelwa ngokuqinisekisa ubushushu obuphezulu obaneleyo kunye nokuyila iinkqubo zokungena ezisebenzayo.

Indlela yokukhetha uMenzi weAluminiyam othembekileyo weSanti

Ukukhetha iqabane elifanelekileyo lakho iinxalenye ze-aluminiyam esantini ibalulekile kwimpumelelo yeprojekthi. Ngaphandle kwexabiso, izinto ezininzi zimisela amandla omthengisi ukuhambisa umgangatho ongaguqukiyo.

UbuGcisa bobuGcisa kunye neNkxaso yobuNjineli

Khangela umenzi onobuchule bobunjineli bangaphakathi. Bafanele bakwazi ukuphonononga iifayile zakho ze-CAD, bacebise ukuphuculwa koyilo lokuxhoma, kwaye balinganise inkqubo yokuphosa usebenzisa isoftware efana neMagmaSoft okanye iProCAST. Le ndlela yokwenza izinto icutha iindleko zolingo kunye neempazamo kwaye icuthe amaxesha okukhokela.

Iziqinisekiso kunye nokuThobela

Qinisekisa ukuba umthengisi unezatifikethi ezifanelekileyo ezifana ne-ISO 9001 yolawulo lomgangatho. Kubathengisi beemoto, isatifikethi se-IATF 16949 sisalathiso esinamandla soqeqesho lwenkqubo. Ukuba iindawo zakho zezemizi-mveliso ethile, jonga ukuthotyelwa kwemigangatho ye-ASTM, DIN, okanye i-JIS.

Isakhono seMveliso kunye namaxesha okuKhokela

Vavanya ukuba ngaba i-Foundry inakho ukujongana neemfuno zakho zevolumu. Ingaba banemigca yokubumba emininzi? Liliphi ixesha labo eliqhelekileyo lokukhokela kwiiprototypes ngokuchasene nemveliso yobuninzi? Umthengisi obhetyebhetye unokunyusa imveliso njengoko imfuno yakho ikhula, iqinisekisa uzinzo lwekhonkco lonikezelo.

IziSeko zoQinisekiso loMgangatho

Ndwendwela indawo ukuba kunokwenzeka, okanye ucele ukhenketho lwenyani. Khangela izixhobo zokuhlola zale mihla ezifana nee-CMM, oomatshini beX-reyi, kunye ne-spectrometers. Inkqubo ye-QA engafihliyo, apho iingxelo zovavanyo zabelwana ngazo ngokuphandle, zakha ukuthembana kwaye ziqinisekisa ukuphendula.

FAQ: Imibuzo Ebuzwa Rhoqo malunga neSanti Cast Cast Aluminium Parts

Yintoni unyamezelo oluqhelekileyo lwesanti ye-aluminiyam yesanti?

Ukunyamezelana okusemgangathweni kokugqwala kwesanti kuqhelekile ukuba kujikeleze i-±0.5mm ukuya ku-±1.0mm kwimilinganiselo ukuya kutsho kwi-100mm, ngokunyuka ngokulinganayo kumalungu amakhulu. Nangona kunjalo, ukunyamezelana okungqongqo kunokufezekiswa ngomatshini wesibini we-CNC. Kubalulekile ukucacisa imilinganiselo ebalulekileyo ngokucacileyo kwimizobo yakho ukuze ugxininise iinzame zomatshini apho kuyimfuneko.

Ngaba iinxalenye ze-aluminiyam yesanti inokudityaniswa?

Ewe, uninzi lwe-aluminiyam yesanti yokugalela ialloyi, ngakumbi i-A356 kunye ne-A380, ziyakwazi ukuwelda. Nangona kunjalo, iiparamitha ze-welding kufuneka zilawulwe ngononophelo ukuze zigweme ubuthathaka besakhiwo esiphathwe ngobushushu. Unyango lwe-post-weld heat heat lunokufuneka ukubuyisela iimpawu zomatshini. I-TIG (i-Tungsten Inert Gas) i-welding isetyenziswa ngokuqhelekileyo ukulungiswa okanye ukudibanisa.

Ngowuphi owona mlinganiselo uphantsi womyalelo (MOQ) wokugalelwa kwesanti?

Enye yeenzuzo eziphambili zokuphosa isanti yi-MOQ ephantsi. Ekubeni iipatheni zingabizi, abavelisi banokuvelisa iibhetshi ezincinci ngokwezoqoqosho. Ii-MOQ zinokusuka kwiyunithi enye yeprototype ukuya kumakhulu amaqhekeza, kuxhomekeke kubunzima benxalenye kunye neendleko zokuseta i-Foundry.

Ingaba ukuphosa kwesanti kuthelekiseka njani kushicilelo lwe-3D lweendawo zealuminiyam?

Ushicilelo lwe-3D (i-Additive Manufacturing) lugqwesile kwiiprototypes ezintsonkothileyo, ezinomthamo ophantsi ngaphandle kwezixhobo. Nangona kunjalo, kwimiqulu engaphezulu kweeyunithi ezingama-50-100, ukuchithwa kwesanti kuba neendleko eziphezulu. Ukuphoswa kwesanti kukwabonelela ngeempawu eziphezulu zoomatshini kunye noxinaniso lwempahla xa kuthelekiswa nezinye iinkqubo zetsimbi ze3D. Iindlela ze-Hybrid, ezifana ne-3D eprintiweyo ye-sand molds, ziyavela ukudibanisa izibonelelo zombini zobuchwepheshe.

Yiyiphi isiphelo somphezulu esinokulindelwa?

As-cast surface finish ngokuqhelekileyo iqala kwiRa 6.3 ukuya kwi-12.5 micrometers. Oku kurhabaxa kunokuphosa ukufa kodwa kwanele kwizicelo ezininzi zamashishini. Ukuba isiphelo esigudileyo siyafuneka, ukuqhushumba kweembumbulu, ukuwa, okanye ukwenziwa komatshini kungafakwa. I-powder coating okanye i-anodizing ingasetyenziselwa ubuhle kunye neenjongo zokukhusela umhlwa.

Ukuqukumbela: Ukusebenzisana ngokuchaneka kunye nokuSebenza

Amacandelo e-aluminiyam esantini zimele ilitye lembombo lokwenziwa kwemizi-mveliso yanamhlanje, enikezela ngodibaniso olungenakuthelekiswa nanto lwenkululeko yoyilo, ukusebenza kwezinto eziphathekayo, kunye nokusebenza kakuhle kwezoqoqosho. Nokuba uphuhlisa icandelo elitsha leemoto, uphucula oomatshini bemizi-mveliso, okanye ukhangela iindawo zoncedo lwamandla, ukuqonda iinuances zokuphosa isanti kukunika amandla okwenza izigqibo ezinolwazi.

Ngokusebenzisa ubuchule bomenzi ozinikeleyo, unokujonga ubunzima bokukhetha i-alloy, ukwenziwa koyilo, kunye nokuqinisekiswa komgangatho. Isiphumo licandelo elingafezekisiyo kuphela iinkcukacha zobugcisa kodwa likwanyusa ixabiso elipheleleyo lemveliso yakho yokugqibela. Ukusuka kwiprototype ukuya kwimveliso, ubambiswano olufanelekileyo luqinisekisa ukuthembeka, ukulinganisa, kunye nenzuzo yokukhuphisana.

Nge Botou Haijun Metal Products Co., Ltd., siyaqonda ukuba ukuchaneka akuyeki kwinqanaba lokuphosa. Ngelixa sisebenza ngokukhethekileyo kuphando, uphuhliso, kunye nokuveliswa kwezixhobo zemodyuli eziguquguqukayo ezichanekileyo kunye nezixhobo zokusebenza zesinyithi, ukuzinikela kwethu ekuboneleleni ngokufanelekileyo ukuwelda kunye nezisombululo zokubeka kuhambelana nenkqubo yendalo. Umgca wethu wemveliso engundoqo, kubandakanywa i-2D kunye ne-3D iiplatifomu ze-welding eziguquguqukayo, kunye nezixhobo ezifana ne-U-shaped / L-shaped boxes square kunye nee-angle gauges ze-universal angle gauges, zikhonza amacandelo afanayo afanayo-omatshini, iimoto, kunye ne-aerospace-exhomekeke kumgangatho ophezulu wesanti ye-aluminium. Kanye njengokuba iiplatifti zethu zokuwelda zentsimbi ye-3D ziqinisekisa ukuqina kunye nozinzo olukhethekileyo ekudibaneni, indlela yethu yokwenza ubuhlakani bokuvelisa igxininisa ukuchaneka nokuthembeka. Sizinikezele ekuxhaseni ishishini lemveliso yanamhlanje ngokuqinisekisa ukuba yonke into, ukusuka kwimveliso yokuqala ukuya kwimveliso yokugqibela edityanisiweyo, ihlangabezana nemigangatho ephezulu yomgangatho.

Ukuba ujonge umthengisi othembekileyo oza kuzisa uyilo lwakho ebomini, qwalasela iinkonzo zethu ezibanzi zokuvelisa. Sidibanisa ubugcisa bemveli kunye nobuchwepheshe bale mihla ukuhambisa umgangatho ophezulu iinxalenye ze-aluminiyam esantini ilungiselelwe iimfuno zakho ezithile. Qhagamshelana neqela lethu lobunjineli namhlanje ukuxoxa ngeemfuno zeprojekthi yakho, ucele ikowuti, okanye ufunde ngakumbi malunga nesakhono sethu.