I Ibhokisi yesikwere esinemisebenzi emininzi eyenziwe nguL yinxalenye yembombo kulungiso lweemodyuli zale mihla, ibaluleke kakhulu kwimisebenzi ebandakanya i-2D kunye neetafile ze-3D ze-welding, iijigi zendibano, kunye nokuseta uhlolo. Iqondwa ngobume bayo obucacileyo be-engile (L) edityaniswe nemigangatho yesikweri esenziwe ngokuchanekileyo, esi sixhobo sibonelela ngeendlela ezahlukeneyo zokuseka iireferensi ezichanekileyo ze-90-degree, ukubonelela ngenkxaso ezinzileyo, kunye nokuququzelela ukuqina okukhuselekileyo kwimisebenzi entsonkothileyo.
Ukuchaza i Ibhokisi yesikwere esinemilo ka L enemisebenzi emininzi
Eli candelo, elidla ngokubizwa ngokuba yi ibhloko yokuvala i-engile okanye ibhloko ye-engile yokulungisa, ngokusisiseko ibhloko ephezulu echanekileyo eyenzelwe ifom ye-angle ekunene. Yenziwe ngokwesiqhelo ukusuka kwintsimbi eyomeleleyo, inobuso obuninzi obuthe tyaba, obusisikweri obugqityiweyo ukuya kuthi ga ngokunyamezelwa kokucaba, ukuhambelana, kunye ne-perpendicularity (isikwere). Izahluko ezininzi zibandakanya imingxunya yenkqubo (efana ne-D16 okanye iipateni ze-D28) kubuso obuninzi, ivumela ukudityaniswa komthungo kunye neenkqubo zemodyuli zesixhobo kunye nokwenza ukuba ukunyuswa okukhuselekileyo kusetyenziswa iibholiti eziqhelekileyo kunye nezixhobo. Isebenza njengesiseko icandelo lesixhobo semodyuli ukwakha izixhobo ezithembekileyo.
Iimpawu eziphambili zoyilo kunye neempawu
Umgangatho Iibhokisi zesikwere ezinokwakheka kuka L zichazwa ziimpawu ezininzi ezibalulekileyo:
- Ukuchaneka koMatshini: Iqinisekisa ukuchaneka okuphezulu kwisikweri (i-engile engama-90 °) phakathi kobuso obumeleneyo kunye nokuthe tyaba okukhethekileyo kwayo yonke imiphezulu yokusebenza.
- Izinto eziZinzileyo: Yakhiwe ngentsimbi ephezulu (efana ne-S355JR okanye intsimbi yesixhobo eqinile) ukunyamezela uxinzelelo kunye nokumelana nokuguga ngokuhamba kwexesha.
- Ukuphucula uMphezulu (Ngokuzithandela): Isenokubonisa unyango olungaphezulu olufana ne-plasma nitriding okanye i-black oxide coating ukwenzela ukonyuka kokuqina komphezulu, ukunganyangeki komhlwa, kunye nokuncipha kokuncamathela kwesitshizi se-weld.
- Ukudityaniswa komngxuma weNkqubo: Ibandakanya rhoqo imingxuma ye-D16 (16mm) okanye i-D28 (28mm) kubuso obuninzi, ivumela iinketho zokuxhoma eziguquguqukayo kwiitafile ezihambelanayo kunye nezixhobo.
- Ubumbeko lweEngile yasekunene: I-core L-shape ibonelela ngaphakathi nangaphandle kwe-90-degree yereferensi.
- Izinto ezininzi: Yenzelwe ukusebenza njengesikweri, isiseko senkxaso, indawo ebambezelayo, okanye into yolwakhiwo ngaphakathi kwendawo enkulu.
Imisebenzi enguNdoqo kunye nezinto eziluncedo kwiSicelo
Indalo "yemisebenzi emininzi" ibonelela ngeenzuzo ezibalulekileyo:
- Isikweri esichanekileyo: Umsebenzi wayo ophambili kukuseka ii-angles ze-90-degree ezichanekileyo zokulungelelaniswa kwecandelo. Isebenza njengento ethembekileyo i-engile echanekileyo isikwere.
- Inkxaso eZinzileyo kunye nokuPhakamisa: Imisebenzi njengethembekile Ibhloko yenkxaso enokwakheka kuka L okanye isikhuphukeli, ukuphakamisa ii-workpieces zokufikelela ngcono ukuwelda/ukudityaniswa okanye ukulungelelaniswa kobude obahlukeneyo bokulungisa.
- Isiseko sokuBamba esiNxinzeleleyo: Ibonelela ngomphezulu othe tyaba, ozinzileyo wokubambelela ngokuthe ngqo okanye ukuxhoma ezinye izinto ezibambekayo. Yinto esebenzayo ukubamba L-square.
- Into yoLwakhiwo lweFixture: Isebenza njengebhloko yokwakha xa idityaniswe neebholiti, i-clamps, kunye nezinye izinto zemodyuli ukudala ubunzima, i-jigs yesiko ngokukhawuleza.
- Ixesha kunye neendleko eziFanelekileyo: Yehlisa imfuno yokwenza iipleyiti ze-engile okanye iinkxaso, ukonga ixesha elibalulekileyo lokuseta kunye nokuphucula ukuphindaphinda.
- Ukuchaneka okuphuculweyo: Ukusetyenziswa okufanayo kuqinisekisa ukuchaneka okuphuculweyo kwe-dimensional kunye nesikwere kwiimveliso zokugqibela.
Iimeko zosetyenziso oluqhelekileyo
Ezi bloko zimile okwe-L zisetyenziswa kakhulu apha:
- Ukwenziwa kweWelding: Kubalulekile ukuseta amalungu e-perpendicular itafile welding L-block iinkqubo.
- IiJigs zeNdibano: Ukukhangela ngokuchanekileyo kunye nokubamba amacandelo ngexesha leenkqubo zendibano.
- Uhlolo kunye noMlinganiselo: Ukubonelela ngeendawo ezizinzileyo, ezisikwere zereferensi zokuhlola umgangatho.
- Ukuseta oomatshini: Ukubamba iinxalenye ngokuchanekileyo kwimisebenzi yomatshini wokukhanya (apho ukuqina kuvumela).
- INdibano yeNkqubo-sikhokelo: Ukulungelelanisa amalungu esakhiwo kwii-engile ezichanekileyo.
I-Flexible welding fixture sisixhobo senkqubo esinokubeka ngokuchanekileyo kunye ne-clamp ye-welding parts, ekulungele ukudibanisa iinxalenye ze-welding kunye ne-welding, ngelixa ukhusela ukuchaneka kwesakhiwo seendawo ze-welding. Ukusebenza okugqwesileyo kwe-flexible welding fixture:
1. Izibonelelo zezoqoqosho zezixhobo ze-welding eziguquguqukayo ze-flexible clamping izixhobo ezinokuthi zidibaniswe ngokukhululekileyo kwaye zilungelelaniswe kwiimilo ezahlukeneyo zokusebenza. Iiseti ezininzi zezixhobo kunye neenkqubo zokulungisa zinokuthatha indawo yenani elikhulu leendleko eziphezulu zokulungiswa kwesixhobo esinye ukuya kwesinye. Ukusebenzisa esi sixhobo siguquguqukayo kunokonga ixesha kunye nomgudu ngenxa yotshintsho lwemveliso, kunye neendleko kunye nexesha elichithwe kwi-fixtures enye ukuya kwelinye. Iinzuzo zayo zoqoqosho zibaluleke kakhulu kwimveliso yeemoto ezininzi, ezisemgangathweni kunye nezomntu. Idatha ibonisa ukuba iindleko ezingaphezu kweeseti ze-9 ze-welding fixtures (ii-5 ukuya kwi-6 iiseti kwilizwe lethu) zidlula iindleko zesixhobo esinye esiguquguqukayo. Okwangoku, iinkampani zokuvelisa iimoto zelizwe lam zongeza uninzi lweeseti zezixhobo ze-welding enye ngonyaka. Iinzuzo zoqoqosho zokukhetha izixhobo eziguquguqukayo zicacile.
2. Ukuguquguquka kwezixhobo ze-welding eziguquguqukayo Iqonga lesixhobo sokudibanisa esiguquguqukayo sinokudibaniswa kwisithuba sesithathu-dimensional. Inkqubo yokulungiswa okusemgangathweni kunye nemodyuli ibonisa imisebenzi yayo yendalo yonke ekufakeni, ukulungelelanisa kunye nokuqinisa i-workpieces. Olu phawu lubalasele ngakumbi kwi-welding ye-workpieces ezinkulu. Kwelinye icala, ukuguquguquka kukwabonakaliswa ngokulula kokusebenza kwaye kunokuqhutywa zizidenge. Kwiqonga lesixhobo kunye neemodyuli ezisemgangathweni, zonke iindidi ezininzi ze-12.5mm kunye ne-25mm zinokufumaneka ngokuthe ngqo, kwaye ngenani elincinci leebhile, zinokubekwa ngokufanelekileyo kwaye ngokuchanekileyo.
3. Iimpawu zokulungiswa kwe-welding flexible Zonke iimodyuli ze-flexible yokudibanisa i-flexible fixture ine-high processing ichaneka. Iphutha lesikhundla somngxunya wokuqinisekisa weqonga elisebenzayo ngu-± 0.1mm ngaphakathi kwe-2000mm, enokuthi ihlangabezane neemfuno ze-welding processing. Ngexesha lokudibanisa okanye i-welding, iibhloko, iibhloko zokudibanisa, izixhobo kunye neebhloko zokuxhasa zingasetyenziselwa ukubeka umsebenzi. Umsebenzi omele udityaniswe okanye udityaniswe unokulungiswa ngokuzinzileyo kwindawo nganye yokubeka okanye ukubekwa. Ukuba imilinganiselo yejometri ye-workpiece ngokwayo ayichanekanga, inokubonwa ngokukhawuleza kwaye ikhanselwe ngexesha lokuqala lokucubungula.
4. Ukuphindwa kwakhona kwe-flexible welding fixture Zonke iimodyuli ze-flexible clamp zisebenzisa i-CAD kunye ne-Pro / E inkqubo yokuyila, ekwazi ukulinganisa ngokulula kunye nokudibanisa iinxalenye zeesampuli. Ubungakanani bemodyuli obuchanekileyo bunokukhusela ukuchaneka kwendibano.
5. Ukusebenza kwezixhobo eziguquguqukayo Xa uyila iqonga lokulungisa kunye nesakhiwo semodyuli, iimfuno zokuqina kunye namandla ziqwalaselwa ngokupheleleyo. Umgangatho ngamnye we-2000mm × 000mm iqonga elisebenzayo linomthamo womthwalo ukuya kuthi ga kwi-10t kwaye unokukhusela ukubekwa kwayo okuphindaphindiweyo kunye nokuchaneka kwe-clamping. Umphezulu weqonga lokulungiswa kunye nemodyuli iphathwa, kwaye i-spatter eyenziwe ngexesha le-welding ayiyi kubambelela ngokulula kwindawo yayo yokusebenza. Umphezulu weendawo zokubeka, iinxalenye zenkxaso kunye nezikhonkwane zokutshixa zicinywa ukuze zibenze banxibe-resistant kunye nomgangatho ophezulu.
Ukukhetha iBloko Efanelekileyo enokwakheka kuka L
Ukukhetha icandelo elifanelekileyo kubandakanya ukuqwalaselwa:
- Ukuhambelana kweNkqubo: Qinisekisa iipateni zemingxuma (D16/D28) zihambelana netheyibhile yakho ekhoyo yemodyuli okanye inkqubo yokulungisa.
- Ubungakanani kunye nemilinganiselo: Khetha ubude bomlenze kunye nobungqingqwa bebhloko obulungele ubungakanani bomsebenzi wakho kunye nemithwalo elindelekileyo. Iibhloko ezinkulu njengomsebenzi onzima I-90-degree fixture element zinika uzinzo ngakumbi.
- Izinto kunye noGqiba: Qwalasela indawo yokusebenza kunye nokuqina okufunekayo. Imiphezulu eqinileyo / ene-nitrided inika ubomi obude kunye nokuxhathisa.
- IiMfuno ezichanekileyo: Ngemisebenzi ephezulu yokuchaneka, qinisekisa ukunyamezela okuchaziweyo komenzi kwisikwere kunye nokunyuka.
- Ukuthembeka koMboneleli: Thembela kubanikezeli abaziwa ngomgangatho kunye nokuchaneka. Ukufumana amacandelo eemodyuli ezithembekileyo kuqinisekisa ukuba isixhobo sisebenza ngokweenkcukacha.
Itheyibhile 1: Uthelekiso lomsebenzi: Ibhlokhi emile okwe-L vs | Umsebenzi | Ibhokisi yesikwere esinemilo ka L enemisebenzi emininzi | Ibhloko yesikwere esiqinileyo |
| Ngaphakathi 90 ° Reference | Ewe (umsebenzi osisiseko) | Ilinganiselwe (Ifuna iibhloko ezimbini okanye ukuseta okuntsokothileyo) |
| Yangaphandle 90 ° Reference | Ewe | Ewe (Zonke iikona) |
| Inkxaso / Riser | Ewe (Isiseko esizinzileyo) | Ewe (izinze kakhulu) |
| NgokuBamba ukuFikelela | Ukukhutshwa okunokwenzeka kuxhomekeke kuyilo | Hayi (Oluqilima) |
| Ukuguquguquka kwiSakhiwo sokuLungisa | Phezulu (Ngokukodwa kwii-engile) | Phakathi (Kakhulu ukwenzela inkxaso/isithuba) |
Isiphelo: I-Engile eLungileyo yoMsebenzi oChanekileyo
I Ibhokisi yesikwere esinemisebenzi emininzi eyenziwe nguL sisixhobo esiyimfuneko ekuphumezeni ii-engile ezichanekileyo kunye nokubonelela ngenkxaso eguquguqukayo kwiinkqubo zokulungisa iimodyuli. Ulwakhiwo lwayo olomeleleyo, ukuchaneka komatshini, kunye nokwakheka kwe-L kuyenza ibe yi-asethi ebalulekileyo yokuphucula umgangatho, isantya, kunye nokuphinda-phinda kwe-welding, indibano, kunye neenkqubo zokuhlola. Ngokusebenzisa amandla ayo ngokufanelekileyo, abaqulunqi banokuqinisekisa ukuchaneka okukhulu kunye nokusebenza kakuhle emsebenzini wabo.
