
2026-02-21
Xa usiva 'ubuchule obutsha' kunye 'netafile yewelding' kunye, abantu abaninzi ngokukhawuleza bafanekisela i-sci-fi robotic arm setup okanye itafile enomncedisi we-AI owakhelwe ngaphakathi. Lo ngumgibe oqhelekileyo. Ubuchule obutsha bokwenyani kwesi sithuba asikokongeza ubunzima ngenxa yalo. Kumalunga nokusombulula iingxaki eziqhubekayo, ezinqabileyo ezijongene ne-welders imihla ngemihla-ukulungiswa, ukuphatha izinto eziphathekayo, ukuphazamiseka kobushushu, kunye nokuguquguquka kwendawo yokusebenza. Injongo ayikokwenza umboniso; kukwakha isixhobo esisisiseko esandisa ngokunyanisekileyo oko kunokwenzeka evenkileni, ukusuka kwimisebenzi yesiko eyodwa ukuya kwimveliso yeebhetshi ezincinci. Makhe sinqumle i-hype.

Igridi eqhelekileyo yemingxuma yindawo yokuqala, hayi indawo yokuphela. Umda wokwenyani ayisiyiyo ipateni ngokwayo, kodwa indlela onxibelelana ngayo nayo. Sonke sizabalazelene nokuncamathela ii-engile ezingaqhelekanga okanye isinyithi esicekethekileyo esifuna nje ukubopha. Utshintsho apha lukwi-accessory ecosystem. Ndiye ndivavanya inkqubo evela kumvelisi, iBotou Haijun Metal Products Co., Ltd. (ungajonga indlela yabo kwi. haijunmetals.com), egxininisa kwiprofayile ephantsi, i-magnetic edge clamps kunye ne-hinge-type-hold-downs ehlengahlengiswayo. Izinto zabo azikhanyisi, kodwa ukuchaneka kumatshini kuthetha ukuseta okuphindaphindiweyo. Ingundoqo. Isekwe kwi-2010, ukugxila kwabo kwizixhobo kunye neegeyiji kubonisa-bacinga malunga nokulinganisa kunye nokuphindaphinda kwasekuqaleni, apho kuhlala khona ukusetyenziswa kwetafile.
Apho iiprojekthi zihlala zisilela kukuyila ngaphezulu kwetafile ngokwayo. Ndakhe ndabona iprototype ene-hydraulic tilting mechanism efakwe kwisakhelo. Ubunjineli obuchukumisayo, kodwa ubushushu obuvela kwi-welding kufuphi ne-seal kwaba yintlekele. Sifunda ntoni? Gcina oomatshini abantsonkothileyo kude nendawo yobushushu engundoqo. Ukusungula kufuneka kube yimodyuli. Cinga ngetafile njengelitye; Amalungu alumkileyo kufuneka aqhotyoshelwe okanye ancamathele ngombane, ukuze atshintshwe okanye aphuculwe ngaphandle kokulahlwa kweyunithi iyonke.
Utshintsho olufihlakeleyo kodwa olukhulu luhamba ukusuka ekubambeni ukuya ukulungiswa okuhlanganisiweyo. Oku kuthetha ukwakhiwa kwedatha yereferensi kanye kwisakhelo setafile. Khawufane ucinge ukuba unamagxa omatshini ngokuchanekileyo ngaphakathi kwezakhelo zomlenze, ngoko xa ulahla ibhedi ye-slat ye-plasma esuswayo okanye i-tray yamanzi yomsebenzi we-aluminium, iphindwe kabini. Iphelisa isiqingatha seyure yokuseta kunye nokujonga ngesikwere. Leyo yinto entsha yemveliso engafumani shicilelo kodwa isetyenziswa yonke imihla.
Akukho mntu uthetha ngokwaneleyo malunga nokutshona kobushushu. Umphezulu wentsimbi ulungele uzinzo, kodwa ufunxa ubushushu kwaye ujike itafile yakho yonke ibe yiradiyetha, echaphazela yonke into yokusebenza ngexesha. Kuba iiprojekthi ezintsha, jonga iinqununu ezidibeneyo: isikhumba sensimbi phezu kwe-honeycomb aluminium core. Ihlala ithe tyaba ngokuphawulekayo ngenxa yokuba ubushushu buyahlukana ngokwahlukileyo, kwaye bukhaphukhaphu. Umceli mngeni ziindleko kunye nokuqinisekisa ukuba umphezulu wentsimbi unobulukhuni obufanelekileyo bokuxhathisa i-indentation kwi-hammering.
Emva koko kukho i-slag kunye ne-spatter. Ukugquma okungeyontonga kuvakala njengegimmick de ube uchithe iyure utshiza isitshizi kwitafile eqhelekileyo. Iingubo ezisekelwe kwi-ceramic ziba ngcono. Ubuqhetseba kukufumana enye engamelani nobushushu nje kuphela kodwa kunye ne-mechanical abrasion ukusuka ekusikeni kunye nokukhuhla. Ndineziphumo ezixubeneyo; amanye amaxolo emaphethelweni emva konyaka. Indlela eyimpumelelo endiyibonileyo ibandakanya umaleko owenziweyo, onzima-anodized kwi-slats ye-aluminium, enokuthi ithathelwe indawo. Ayisosisombululo sigqibeleleyo, kodwa iyavuma ukuba indawo yokusebenza yinto enokutyiwa.
Ukumodareyitha kunwenwela ekulawuleni inkunkuma. Iprojekthi yetafile enenguqulelo yokwenyani inokuba neshelufu esezantsi esusekayo eyenzelwe ukuba ingagcinwanga, kodwa njengegumbi loyilo. Hoka umbhobho oguquguqukayo kuyo, kwaye itsalela umsi kunye nenxalenye ezantsi kwaye kude nendawo yakho yokuphefumla, ngokunempumelelo ngakumbi kune-hood engaphezulu xa usebenza kwizakhelo ezivulekileyo. Kukuhlanganiswa okulula kweziseko zevenkile kwifom yetafile.
Uzinzo yinto yonke. Intsingiselo ibhekiselele kwi-heavy-duty casters, kodwa inguqulelo ikwindlela yokutshixa. I-caster ewisa unyawo oluqinileyo phantsi ilungile. Lowo uyenza ngenyawo elinye kwaye aliphakamise kancinci ivili emhlabeni ungcono. Iguqula itafile ukusuka kwinqwelo ehambayo ukuya kwibhedi yesiqithi ngemizuzwana. Ndikhetha uyilo apho isixhobo sokuphakamisa sinomatshini kuphela-akukho moya okanye iihydraulics zisilela.
I-subframe ayikho nje indibano yomlenze. Yeyona ndawo iphambili yezoncedo. Ndisebenze kwiiprojekthi apho siqhube i-1/2 NPT conduit ngokusebenzisa i-tubing rectangular yemilenze, kunye namachweba okufikelela kwiindawo eziphakamileyo eziqhelekileyo. Oku kukuvumela ukuba umbhobho womoya oxinanisiweyo, i-argon, kunye namandla angama-110V ukuya embindini wetafile ngaphandle kwemibhobho kunye neentambo ezirhwexayo phantsi komgangatho. Kubonakala kucacile, kodwa kufuna ukucwangcisa iindlela zangaphakathi ukuphepha i-kinks kunye nokuvumela ukugcinwa kwexesha elizayo. Iinkampani ezigxile kwiinkqubo zesixhobo, ezifana ne-Botou Haijun ekhankanywe ngasentla, zihlala zinengqondo yokuphuhlisa ezi zisombululo eziluncedo ezidibeneyo, njengoko ishishini labo eliphambili limalunga nokwenza umsebenzi ochanekileyo.
Olunye ulingo olwasilelayo lwam lubandakanya ukubeka idrowa yesixhobo esincinci, eshukumayo kwi-subframe. Injongo yayikukugcina iicalipers, ababhali namanqindi aphakathi ekufutshane. Ukusilela. Uthuli olucolekileyo lwesinyithi oluphuma ekusileni nasekudidaniseni lwangena kuyo yonke into. Isifundo yayikukuba naluphi na ugcino kwindawo yetafile ekufutshane kufuneka itywinwe ngokupheleleyo, okanye uyilibale kwaye usebenzise inqwelo eyahlukileyo.

Masibe namathandabuzo. Ukubeka umnini wethebhulethi kwitafile ye-welding ayiyonto entsha. Udibaniso lwedijithali oluluncedo lumalunga nokuvala umhlaba woyilo lomzimba kunye nolwedijithali. Eyona projekthi isebenzayo endiye ndabandakanyeka kuyo isetyenzisiwe, inkqubo ye-laser-projected layout. Iyunithi efakwe kwisilingi inokuvelisa iifayile zeDXF ngokuthe ngqo kumphezulu wetafile, ebonisa imigca esikiweyo, amaziko omngxuma, kunye nemigca egobileyo. Ikhuphe iitemplates zephepha kunye nokumakishwa kwelitye lesepha kwiindawo ezinzima. I itafile welding yaba yinqwelomoya yokubhalisa idatha yedijithali.
Enye i-engile kukuloga kwedatha yolawulo lwenkqubo. Khawufane ucinge abenzi boluvo abancinci be-thermal abafakwe kumphezulu wetafile (kude nee-arcs ezithe ngqo) eziloga ubushushu betafile ye-ambient ngexesha leweldment enkulu. Le datha, ehambelana neeparamitha zakho ze-weld, inokunika ulwazi kulawulo lwegalelo lobushushu kunye nolawulo lokugqwesa, ngakumbi kwiialloyi ezinovakalelo. Sisixhobo esingasemva, ayisiyiyo into onxibelelana nayo rhoqo, kodwa yakha isiseko solwazi ngokuhamba kwexesha.
Into ephambili kukuba nayiphi na i-digital add-on kufuneka ikhuselwe ngenkohlakalo. Izikrini zifuna i-polycarbonate covers enzima, izihlanganisi kufuneka zibe yimizi-mveliso kwaye ziqine uthuli, kwaye yonke into kufuneka ibe lula ukuyigqitha ukuba iyasilela. Itheyibhile yimekobume enzima. Ukuba itekhnoloji ayinakuphila apho, ayifaneleki.
Le yeyona ntension iphambili. Kumdlali wasekhaya okanye ivenkile ekhethekileyo yefab, eyokugqibela iprojekthi entsha inokuba yitafile elungiselelwe ngokupheleleyo enezixhobo zokunyuswa kumgca wabo wemveliso ethile. Kodwa ukuze ulutsha lusasazeke, lufuna izinto ezisemgangathweni. Ezona nkqubo ziphumeleleyo, njengokulungiswa kweemodyuli zesimbo saseYurophu, zisebenzisa ipateni yegridi eqhelekileyo (enjengemingxuma eyi-28mm) ukuze uluhlu olukhulu lweeclamp zomntu wesithathu kunye nezixhobo zisebenze nayo.
Ithuba lokwenyani endilibonayo kukudala umgangatho we-chassis-i-subframe echaziweyo kunye nenkqubo yomlenze-kunye ne-interface yemodyuli ephezulu. Unokwenza ibhowudi kumphezulu owenziwe ngeplate, ipleyiti eyomeleleyo yomatshini onzima, umphezulu wobhedu osemva kwealuminiyam, okanye umphezulu womthi odibeneyo womsebenzi wexeshana wokuhlanganisa. Oku kuguqula itafile ye-welding ukusuka kwisixhobo senjongo enye ukuya kwiqonga eliphakathi kwendawo yokusebenzela. Isazisi sayo sichazwa yimodyuli ephezulu oyikhethayo ngaloo ntsasa.
Oku akuyothiyori kuphela. Siqhubela phambili koku kwiprototyping. Ixabiso alikho ekuthengiseni itafile enye egqibeleleyo; kusekudaleni inkqubo apho itheyibhile inokuguquka kunye neemfuno zevenkile. I-innovation kwiinkcukacha ze-interface-iipateni ze-bolt, umbane kunye ne-pneumatic idibanisa ngokukhawuleza, iindawo ze-datum. Fumana ezo zilungile, kwaye wakhe iqonga leshumi leminyaka lezixhobo ezizayo, ezinye ezingekayilwa okwangoku. Olo luhlobo lweprojekthi olususa inaliti ekubeni yitafile nje engcono ukuya ekubeni lolona tyalo-mali lukrelekrele kumgangatho wevenkile.