
2026-02-21
Mukamva 'zatsopano' ndi 'tebulo lakuwotcherera' palimodzi, anthu ambiri nthawi yomweyo amajambula zida za sci-fi robotic kapena tebulo lokhala ndi wothandizira wa AI. Uwo ndi msampha wamba. Kusintha kwenikweni mu danga ili sikungowonjezera zovuta chifukwa cha izo. Ndi za kuthetsa mavuto osalekeza, ang'onoang'ono omwe ma welder amakumana nawo tsiku ndi tsiku-kukonza, kugwiritsira ntchito zinthu, kusokoneza kutentha, ndi kusinthasintha kwa malo ogwira ntchito. Cholinga sikupanga chiwonetsero; ndikumanga chida choyambira chomwe chimakulitsa zomwe zingatheke m'sitolo, kuchokera ku ntchito zachizolowezi chimodzi kupita kumagulu ang'onoang'ono. Tiyeni tidutse mu hype.

Gulu lokhazikika la mabowo ndi poyambira, osati pomaliza. Cholepheretsa chenicheni sichinthu chokhacho, koma momwe mumalumikizirana nacho. Tonse takhala tikulimbana ndi kumenyetsa ngodya zosawerengeka kapena zitsulo zopyapyala zomwe zimangofuna kumanga. Zatsopano pano zili muzinthu zachilengedwe. Ndakhala ndikuyesa dongosolo kuchokera kwa wopanga, Botou Haijun Metal Products Co., Ltd. (mutha kuyang'ana njira yawo pa haijunmetals.com), yomwe imayang'ana kwambiri mawonekedwe otsika, maginito a m'mphepete mwa maginito ndi ma hinge-type touch-downs osinthika. Zinthu zawo sizowoneka bwino, koma kulondola kwa makina kumatanthawuza kukhazikitsidwa kobwerezabwereza. Ndiwo mfungulo. Kukhazikitsidwa mu 2010, kuyang'ana kwawo pazida ndi ma geji kumawonetsa-amaganizira za kuyeza ndi kubwereza kuyambira pachiyambi, komwe kumakhala zida zenizeni.
Kumene ma projekiti amalephera nthawi zambiri ndikungopanga pamwamba pa tebulo lokha. Nthawi ina ndidawona chojambula chokhala ndi makina opendekera a hydraulic ophatikizidwa mu chimango. Uinjiniya wochititsa chidwi, koma kutentha kochokera ku kuwotcherera pafupi ndi zidindo kunali tsoka. Kodi tikuphunzirapo chiyani? Sungani zimango zovuta kutali ndi malo otentha kwambiri. Innovation iyenera kukhala modular. Ganizirani za tebulo ngati mwala; zida zanzeru ziyenera kumangiriridwa kapena kulumikizidwa ndi maginito, kuti zitha kusinthidwa kapena kukwezedwa popanda kuwononga gawo lonse.
Kusintha kosawoneka bwino koma kwakukulu ndikusuntha kuchoka pa kukangana kupita Integrated fixturing. Izi zikutanthawuza kupanga zidziwitso zomwe zili mu gawo la tebulo. Tangoganizani kukhala ndi mapewa opangidwa bwino mkati mwa mafelemu a miyendo, kotero mukagwetsa bedi la plasma lochotsamo kapena thireyi yamadzi yogwirira ntchito ya aluminiyamu, imakhala yozungulira. Imathetsa theka la ola la kukhazikitsa ndikuyang'ana ndi lalikulu. Ndilo luso lazopangapanga lomwe silimatulutsidwa atolankhani koma limagwiritsidwa ntchito tsiku lililonse.
Palibe amene amalankhula mokwanira za kutentha kumira. Chitsulo chachikulu chachitsulo chimakhala chokhazikika, koma chimanyowetsa kutentha ndikusandutsa tebulo lanu lonse kukhala radiator, zomwe zimakhudza ntchito yonse pakapita nthawi. Za ntchito zatsopano, yang'anani pamwamba pamagulu: chikopa chachitsulo pamwamba pa chisa cha aluminium pachimake. Zimakhala zosalala modabwitsa chifukwa kutentha kumasiya mosiyana, komanso kupepuka. Chovuta ndi mtengo ndikuwonetsetsa kuti chitsulo chili ndi kulimba koyenera kukana kulowera kuchokera pakumenyetsa.
Ndiye pali slag ndi spatter. Chophimba chopanda ndodo chimamveka ngati gimmick mpaka mutathera ola limodzi ndikupukuta patebulo lokhazikika. Zovala zopangidwa ndi ceramic zikuyenda bwino. Chinyengo ndicho kupeza chomwe chimapirira osati kutentha kokha komanso kukwapulidwa ndi mawotchi pogaya ndi kukwapula. Ndakhala ndi zotsatira zosakanikirana; ena amavunda m'mphepete pakatha chaka. Njira yopambana yomwe ndawonapo imaphatikizapo zosanjikiza, zolimba-anodized pazitsulo za aluminiyamu, zomwe zimasinthidwa. Si njira yabwino, koma imavomereza kuti ntchitoyo ndi chinthu chogwiritsidwa ntchito.
Modularity imafikira pakuwongolera zinyalala. Pulojekiti yabwino kwambiri ya tebulo ikhoza kukhala ndi shelefu yotsika yochotsedwa yomwe sinakonzedwe kuti isungidwe, koma ngati chipinda cholembera. Kokerani njira yosinthirapo, ndipo imakokera utsi ndikutuluka pansi ndi kutali ndi malo anu opumira, mogwira mtima kwambiri kuposa chivundikiro chapamwamba mukamagwira ntchito pamafelemu otseguka. Ndiko kuphatikizika kosavuta kwa masitolo ogulitsa mu mawonekedwe a tebulo.
Kukhazikika ndi chilichonse. Mchitidwewu ndi wopita ku heavy-duty casters, koma zatsopano zili mu makina otseka. Choponya chomwe chimagwetsa phazi lolimba pansi ndi chabwino. Imodzi yomwe imachita izi ndi phazi limodzi ndikukweza pang'ono gudumu pansi ndi bwino. Imasintha tebulo kuchoka pangolo yoyenda kupita kumtunda wa chilumba mumasekondi. Ndimakonda kapangidwe komwe makina okweza amangokhala ongowongoka - palibe mpweya kapena ma hydraulic olephera.
Subframe si gulu la mwendo chabe. Ndi malo abwino kwambiri ogwiritsira ntchito. Ndagwira ntchito pama projekiti omwe tidayendetsa ngalande ya 1/2 NPT kudzera pamachubu amakona amiyendo, okhala ndi madoko ofikira pamtunda. Izi zimakulolani kuti muyipire mpweya woponderezedwa, argon, ngakhale mphamvu ya 110V mpaka pakati pa tebulo popanda ma hose ndi zingwe zodutsa pansi. Zikuwoneka zoonekeratu, koma zimafunikira kukonzekera njira zamkati kuti mupewe ma kinks ndikuloleza kukonzanso mtsogolo. Makampani omwe amayang'ana kwambiri pazida, monga Botou Haijun omwe tawatchulawa, nthawi zambiri amakhala ndi malingaliro opanga mayankho ophatikizika awa, chifukwa bizinesi yawo yayikulu ndikupereka ntchito yolondola.
Kuyesa kwanga kumodzi komwe kudalephera kumakhudza kuyika kabotolo kakang'ono, konyowa kachipangizo kakang'ono mu subframe. Lingaliro lake linali loti asunge nkhonya za calipers, alembi, ndi nkhonya zapakati. Kulephera. Fumbi labwino kwambiri lachitsulo logaya ndi kuwotcherera linkaloŵa chilichonse. Phunziro linali lakuti kusungirako kulikonse komwe kuli patebulo lapafupi kumafunika kusindikizidwa kwathunthu, kapena kungoyiwala ndikugwiritsa ntchito ngolo yosiyana.

Tiyeni tikhale okayikira. Kuyika chogwirizira piritsi patebulo lowotcherera sizinthu zatsopano. Kuphatikiza kothandiza kwa digito ndikokhudza kulumikiza dziko lamakono komanso la digito. Pulojekiti yothandiza kwambiri yomwe ndakhala nayo ndikugwiritsa ntchito makina osavuta, opangidwa ndi laser. Chipinda chokwera padenga chimatha kuwonetsa mafayilo a DXF molunjika patebulo, kuwonetsa mizere yodulidwa, malo obowo, ndi mizere yopindika. Inachotsa ma templates a mapepala ndi zolemba za sopo pazinthu zovuta. The kuwotcherera tebulo idakhala ndege yolembetsa ya data ya digito.
Mbali ina ndikudula mitengo kuti muwongolere ndondomeko. Tangoganizani zosemphana zing'onozing'ono zotenthetsera zomwe zili pamwamba patebulo (kutali ndi ma arcs achindunji) zomwe zimayika kutentha kwa tebulo panthawi yowotcherera. Deta iyi, yolumikizidwa ndi ma weld anu, imatha kukupatsani chidziwitso pakuwongolera kutentha ndi kuwongolera kosokoneza, makamaka ma aloyi achinsinsi. Ndi chida chakumbuyo, osati zomwe mumakumana nazo nthawi zonse, koma zimamanga maziko a chidziwitso pakapita nthawi.
Chofunikira ndichakuti zowonjezera zilizonse za digito ziyenera kutetezedwa mwankhanza. Zowonetsera zimafunikira zovundikira zolemera za polycarbonate, zolumikizira ziyenera kukhala zamakampani komanso zolimba fumbi, ndipo chilichonse chiyenera kukhala chosavuta kuchilambalala ngati chalephera. Gome ndi malo ovuta. Ngati chatekinoloje sichingakhalepo pamenepo, sichikhala chake.
Uku ndiye kukangana kwapakati. Kwa osewera akunyumba kapena malo ogulitsira apadera, opambana kwambiri ntchito yatsopano ikhoza kukhala tebulo lokhazikika lomwe lili ndi zida zoyika zida za mzere wawo wazinthu. Koma kuti zatsopano zifalikire, zimafunikira zinthu zokhazikika. Makina opambana kwambiri, monga momwe amapangira ma modular ku Europe, amagwiritsa ntchito gridi yokhazikika (monga mabowo 28mm) kotero kuti zida zambiri za gulu lachitatu zimagwira nawo ntchito.
Mwayi weniweni womwe ndikuwuwona ndikupanga mulingo wa chassis-gawo lodziwika bwino ndi mwendo wam'mbali-wokhala ndi mawonekedwe apamwamba kwambiri. Mukhoza kumangirira pamwamba pazitsulo zokhazikika, mbale yolimba yopangira makina olemera, pamwamba pazitsulo zamkuwa za aluminiyamu, kapenanso nsonga yamatabwa yopangira ntchito yosonkhanitsa kwakanthawi. Izi zimatembenuza tebulo lowotcherera kuchokera ku chida cha cholinga chimodzi kukhala nsanja yapakati ya msonkhano. Chidziwitso chake chimatanthauzidwa ndi gawo lapamwamba lomwe mumasankha m'mawa umenewo.
Izi si nthanthi chabe. Tikupita ku izi mu prototyping. Mtengo suli pakugulitsa tebulo limodzi langwiro; ndi kupanga dongosolo limene tebulo likhoza kusinthika ndi zosowa za sitolo. Zatsopanozi zili mu mawonekedwe a mawonekedwe-machitidwe a bawuti, magetsi ndi pneumatic-malumikizidwe ofulumira, malo a datum. Konzani izi, ndipo mumapanga nsanja kwazaka khumi za zida zamtsogolo, zina zomwe sizinapangidwebe. Ndilo mtundu wa pulojekiti yomwe imasuntha singano kukhala tebulo labwino kwambiri mpaka kukhala ndalama zanzeru kwambiri pashopu.