cA 2D Flexible Welding Platform, nthawi zambiri amatchedwa a Modular kuwotcherera tebulo kapena 2D welding tebulo, ndi malo apadera ogwirira ntchito omwe amapangidwira ntchito zowotcherera zolondola komanso zobwerezabwereza komanso zopanga. Imakhala ndi malo athyathyathya okhala ndi mawonekedwe olondola a gridi ya mabowo, zomwe zimalola kuti zingwe, zomangira, ndi zida zoyikapo zimangidwe mwachangu komanso motetezeka. Dongosololi limathandizira owotcherera ndi opanga zinthu kuti achepetse nthawi yokhazikitsira, kuwongolera mtundu wa weld, ndikusamalira ma projekiti osiyanasiyana molondola kwambiri.
Kodi Kwenikweni ndi chiyani a 2D Flexible Welding Platform?
Mosiyana ndi mabenchi ogwirira ntchito achitsulo, a 2D Flexible Welding Platform idapangidwa kuti iwonetse kulondola kwazithunzi komanso modularity. Mawonekedwe ake ndi machitidwe a mabowo opangidwa ndendende (mwachitsanzo, D16, D22, kapena D28 mm diameters) okonzedwa mu gridi yosasinthika (mwachitsanzo, 50 × 50 mm kapena 100 × 100 mm). Gridi iyi imagwira ntchito ngati maziko a zonse kuwotcherera clamping system. Zigawo zimatha kukhazikitsidwa molondola ndikugwiritsiridwa ntchito molimba pogwiritsa ntchito mabawuti apadera, zomangira, zoyimitsa, ndi mabatani aang'ono omwe amalumikizana mwachindunji ndi mabowo, ndikupanga jig yokhazikika pantchito iliyonse.
Mfungulo ndi Zofotokozera
Mapangidwe apamwamba 2D Flexible Welding Platforms nthawi zambiri amakhala ndi zinthu zingapo zofunika:
- Kutsika Kwapadera: Malo owoneka bwino amatsimikizira kulolerana kwapamwamba (nthawi zambiri mkati mwa +/- 0.1 mm pa mita), ndikofunikira pakusokonekera kolondola.
- Dongosolo Lolondola la Hole: Mabowo opangidwa ndi CNC okhala ndi kulolerana kolimba kwa m'mimba mwake ndi malo amawonetsetsa kukhazikika komanso kodalirika. Machitidwe wamba ndi D16 (mabowo 16mm, nthawi zambiri 50mm gridi) ndi D28 (28mm mabowo, nthawi zambiri 100mm grid).
- Zokhalitsa: Nthawi zambiri amapangidwa kuchokera ku chitsulo champhamvu kwambiri, chotsika kwambiri (monga S355JR) chokhazikika komanso kukana kuvala.
- Chithandizo Chapamwamba (chosasankha koma Chovomerezeka): Mankhwala monga Plasma Nitriding amawonjezera kuuma kwa pamwamba, kupewa kumamatira kwa weld spatter, ndikuwonjezera kukana dzimbiri.
- Katundu: Kupanga kolimba kumathandizira zolemetsa zolemetsa ndi zosintha. Mavoti a katundu amasiyana malinga ndi kukula kwa tebulo ndi mapangidwe.
- Modularity: Makina a gridi amalola masinthidwe osatha pogwiritsa ntchito muyezo Welding tebulo Chalk.
The 2D kuwotcherera flexible workbench ndiye nsanja yoyambira ya 3D flexible kuphatikiza fixture system. Iwo lagawidwa mu mitundu iwiri: D28 ndi D16.
Kutalikirana kwa dzenje la nsanja ya D28 ndi 100mm, ndipo ndegeyo ili ndi mizere ya gridi ya 100 × 100.
Pulatifomu yotsatizana ya D16 ili ndi mtunda wa 50mm ndi mzere wa gridi wa 50 × 50 wolembedwa pamalo athyathyathya kuti athandizire kuyang'ana kowoneka bwino kwa ntchitoyo.
Malinga ndi mamba, masikelo a millimeter amatha kulembedwa mbali ziwiri zakumanja za nsanja. Pamwamba pa tebulo amatengera mawonekedwe a grid hole. Kukula kwa nsanja kumathanso kusinthidwa malinga ndi zosowa zenizeni. Kuwotcherera awiri azithunzithunzi kusintha ntchito kukula: 1000 × 1000 2000 × 1000 2400 × 1200 200 × 1200 200 × 1200 1500 × 1500 3000 × 1500 Bowo kukula: φ8 mndandanda nsanja: dzenje kulolerana ndi mlingo D10pin ndi H 7 nsanja. Mtunda pakati pa mabowo awiri oyandikana ndi 10± 0.05mm. φ16 nsanja yotsatizana: kulolerana kwa dzenje ndi mulingo wa D10, ndipo pini yolumikizira nsanja ndi mulingo wa H7. Mtunda pakati pa mabowo awiri oyandikana ndi 50±0.05mm. Pali mitundu itatu ya mizati workbench: kutalika (atatu mitundu) kubala mphamvu ndi 2t, chokhazikika chimango mtundu) kunyamula mphamvu ndi 5t, zosunthika (kukweza mtundu kubala mphamvu ndi 3t), (mtundu wa spindle ndi mphamvu ananyema ndi 1t).
Ubwino Wogwiritsa Ntchito 2D System
Kuyika ndalama mu a 2D Flexible Welding Platform Zimabweretsa zabwino zambiri pakupanga ntchito zopangira:
- Kulondola Kosagwirizana ndi Kubwerezabwereza: Ma gridi olondola komanso zida zodzipatulira zimalola kuti pakhale malo enieni, kuwonetsetsa kuti zikhala bwino m'magawo angapo ofanana. Imagwira ntchito ngati yosinthikanso Welding fixture table.
- Nthawi Yochepetsera: Sonkhanitsani mwachangu zida zovuta poyerekeza ndi kumanga ma jigs odzipatulira kuyambira pachiyambi. Izi zimakulitsa kwambiri zokolola.
- Kuchulukitsa Kusinthasintha: Sinthani mosavuta makonzedwe a ntchito zosiyanasiyana, kuchokera kumagulu ang'onoang'ono mpaka mafelemu akuluakulu.
- Ubwino Wa Weld Wokweza: Kuyika kokhazikika komanso kolondola kumachepetsa kupotoza ndikuwonetsetsa kulumikizana koyenera.
- Mtengo wake: Ngakhale kuti ndalama zoyamba ndizokwera kwambiri kuposa tebulo loyambira, kusungirako nthawi yomanga jig-building, kuchepetsedwa kwa zotsalira, ndi kuchulukitsidwa kwachulukidwe kumapereka kubweza kwakukulu pazachuma.
- Ergonomics ndi Chitetezo: Kutsekedwa kotetezedwa kumachepetsa kufunika kogwira ntchito pamanja ndipo kumapereka malo ogwirira ntchito okhazikika.
Common Application
2D Flexible Welding Platforms ndizofunika kwambiri m'mafakitale ndi ntchito zosiyanasiyana:
- Kupanga Zitsulo za Mapepala
- Kumanga Mafelemu (mwachitsanzo, makina, zida zamagalimoto)
- Kukhazikitsa kwa Robotic Welding
- Kuyika kwa Pipe ndi Tube
- Zokonzera Zamsonkhano
- Prototyping ndi R&D
- General Metalworking ndi Job Shops
Kusankha Bwino 2D Flexible Welding Platform
Kusankha tebulo loyenera kumatengera zosowa zanu zenizeni:
Kukula ndi Malo Ogwirira Ntchito
Ganizirani kukula kwa magawo omwe mumagwiritsa ntchito nthawi zambiri. Matebulo amachokera ku zitsanzo zazing'ono zapa benchi kupita ku nsanja zazikulu zoyima pansi. Onetsetsani kuti pali malo okwanira kuzungulira tebulo kuti mulowe ndi kuyenda.
Katundu Kukhoza
Yerekezerani kulemera kwakukulu kwa zida zanu zogwirira ntchito ndi zokonzera. Sankhani tebulo lomwe lidavotera kuti muthe kunyamula katundu wanu wolemera kwambiri.
Hole System (Diameter ndi Grid Spacing)
Makina a D16 nthawi zambiri amakhala oyenerera kugwira ntchito zopepuka, pomwe makina a D28 amapereka mphamvu yokhotakhota kwambiri ndipo ndi yabwino pakugwiritsa ntchito zolemetsa. Kutalikirana kwa gridi (mwachitsanzo, 50mm vs. 100mm) kumakhudza kachulukidwe ka malo otsekera.
Table 1: Common 2D Welding Table Hole System Kuyerekeza | Dongosolo | Hole Diameter | Kutalikirana kwa Gridi | Kugwiritsa Ntchito | Clamping Force |
| D16 | 16 mm | 50 mm | Kuwala mpaka Ntchito Yapakatikati, Chitsulo cha Mapepala, Mafelemu Aang'ono | Wapakati |
| D22 | 22 mm | 50 mm kapena 100 mm | Ntchito Yapakatikati | Pakati mpaka Pamwamba |
| D28 | 28 mm | 100 mm | Ntchito Yolemera, Zomangamanga Zazikulu, Mbale Wokhuthala | Wapamwamba |
Chithandizo cha Zinthu Zakuthupi ndi Pamwamba
Ngakhale zofunika zitsulo kuwotcherera matebulo kukhalapo, kuyikapo ndalama pamalo okhala ndi nitrided (monga Plasma Nitriding) kumapereka maubwino anthawi yayitali mu kuuma, kukana kuvala, komanso kosavuta kuyeretsa sipatter. Zinthu zokhazikika nthawi zambiri zimakhala zachitsulo za S355JR kapena zofanana.
Bajeti ndi Chalk
Factor mu mtengo zofunika Welding tebulo Chalk (zotsekera, mabawuti, maimidwe, mabwalo) zomwe ndizofunikira kwambiri kugwiritsa ntchito kusinthasintha kwa tebulo. Matebulo apamwamba kwambiri amayimira ndalama zambiri, kotero kuti muzikhala bwino ndi bajeti yanu. Ndikofunikira kuti mutuluke kuchokera kwa ogulitsa odziwika omwe amatsimikizira kusalala komanso mtundu wazinthu, kuwonetsetsa kuti mumapeza zoona. tebulo mwatsatanetsatane kuwotcherera.
Zofunikira Zofunikira Kuti Muzitha Kusinthasintha
Mphamvu yeniyeni ya a 2D Flexible Welding Platform imatsegulidwa ndi chilengedwe chake cha zowonjezera. Zitsanzo zodziwika bwino ndi izi:
- Makapu: Mitundu yosiyanasiyana (ma screw clamps, ma toggle clamps, maginito amagetsi) opangidwa kuti agwirizane ndi dzenje.
- Maboti: Kupeza ndi kumangirira mabawuti makamaka makulidwe a mabowowo.
- Zoyima ndi Zopinga: Amagwiritsidwa ntchito poyika zigawo molondola (mabwalo, maimidwe ozungulira, ma angle blocks).
- Mabaketi Aang'ono: Pokhazikitsa ngodya zolondola (mwachitsanzo, madigiri 90).
- Ma Riser Blocks: Kukweza workpieces kapena fixtures.
Kusamalira Platform Yanu Yowotcherera
Kuonetsetsa moyo wautali ndikusunga zolondola:
- Nthawi zonse kuyeretsa pamwamba, kuchotsa weld spatter ndi zinyalala. Anti-spatter spray ingathandize.
- Tetezani malo osatetezedwa ku dzimbiri ndi zokutira zopepuka zamafuta pomwe sizikugwiritsidwa ntchito kwa nthawi yayitali. Malo okhala ndi nitrided amapereka mphamvu yolimbana ndi dzimbiri.
- Pewani zinthu zolemetsa kapena kugwetsa zinthu zolemetsa pamwamba pake.
- Nthawi ndi nthawi yang'anani kusalala ngati kuli kofunikira kwambiri.
Kuyerekeza Mwachidule: 2D vs. 3D Welding Tables
Pamene nkhaniyi ikukamba za 2D Flexible Welding Platforms, ndizofunika kudziwa kukhalapo kwa matebulo a 3D. Matebulo a 3D amawonjezera zokhotakhota zoyima (mbale zam'mbali zokhala ndi mabowo), zomwe zimapatsa kusinthasintha kwakukulu pamapangidwe amitundu itatu, koma nthawi zambiri zimabwera pamtengo wokwera komanso zovuta. Pazinthu zambiri, makina a 2D amapereka njira yabwino yosinthira, yolondola, komanso yotsika mtengo.
Mapeto
A 2D Flexible Welding Platform ndi chida chosinthira kupanga zitsulo zamakono. Popereka malo ogwirira ntchito olondola, osinthika, komanso osinthika kwambiri, zimathandiza kuti zokambirana zikwaniritse zolondola kwambiri, nthawi zokhazikitsira mwachangu, komanso kusinthasintha kwama projekiti onse. Kaya mukupanga zophatikizana zovuta kapena mafelemu olimba, kuyika ndalama zabwino Modular kuwotcherera tebulo ndi zogwirizana zake kuwotcherera clamping system ndi njira yabwino yopititsira patsogolo ntchito zowotcherera.
