Thaum koj hnov 'kev cai welded rooj', feem ntau xav tias nws tsuas yog hais txog kev koom nrog cov ceg hlau mus rau saum. Qhov ntawd yog thawj qhov kev xav tsis zoo. Qhov kev hloov tshiab tiag tiag tsis yog nyob rau hauv qhov vuam arc nws tus kheej, tab sis nyob rau hauv qhov koj mus rau tag nrho cov txheej txheem fabrication - los ntawm kev xaiv cov khoom thiab kev sib koom tsim kom tiav rau ib puag ncig tshwj xeeb. Nws yog qhov kev xav ua ntej lub teeb txawm ci.
Cov khoom xaiv tshaj li cov hlau me me
Txhua tus neeg ua txhaum cai rau cov hlau me me. Nws yog pheej yig, yooj yim rau weld. Tab sis rau cov rooj uas yuav tsum tau nyob sab nraum zoov lossis hauv chav kuaj corrosive, qhov ntawd yog qhov tsis ua tiav. Peb tau hloov cov neeg siv khoom kev cai welded rooj thav duab siv aluminium rau qhov hnyav-rhiab mobile units, lossis txawm tias stainless rau qhov chaw npaj zaub mov. Qhov ua kom yuam kev yog qhov kev npaj weld. Aluminium xav tau tshwj xeeb muab tub lim thiab tiv thaiv roj, thiab yog tias koj tsis tau txais cov cua sov kom raug, koj ua rau npau taws. Kuv pom ib lub khw sim weld 6061-T6 nrog tus qauv MIG teeb tsa rau cov hlau; tag nrho cov ncej warped zoo li txiv tsawb. Yuav tsum pib dua.
Tom qab ntawd muaj cov khoom sib xyaw. Ib qhov project tsis ntev los no rau kev yees duab studio xav tau lub pob zeb-khoom hauv tab sis sab saum toj nrog qee qhov muab. Peb siv lub square tube steel thav duab rau cov qauv tab sis welded ntawm kev cai mounting cov ntsiab lus rau ib tug cais, tshem tawm hardwood sab saum toj. Kev tsim kho tshiab yog nyob rau hauv cov ntsiab lus sib cuam tshuam - cais kev vibration, tso cai rau kev txav ntawm ntoo, tag nrho los ntawm kev ntse bracketry uas tau welded ua ib feem ntawm lub hauv paus ncej.
Tuam txhab uas muag nyiam Botou Haijun Hlau Khoom Co., Ltd., uas tau nyob hauv cov cuab yeej thiab ntsuas txij li xyoo 2010, tau txais qhov no. Lawv tsom mus rau R & D txhais tau tias lawv feem ntau tsim cov jigs thiab ntsuas cov cuab yeej (haijunmetals.com) uas cia fabricators ua cov complex multi-khoom koom nrog kom raug. Koj tsis tuaj yeem tsim kho tshiab yog tias koj tsis tuaj yeem ntsuas koj cov weldments precisely.
Kev dag ntxias yooj yim ntawm Leg-rau-Sab saum toj Attachment
Qhov no yog qhov uas feem ntau DIY lossis cov rooj lag luam qis kawg ua tsis tiav. Snapping ntawm qee lub kaum sab xis hlau thiab ntsaws vuam nws tsis txaus. Kev tsim kho tshiab yog tswj hwm kev ntxhov siab thiab tso cai rau kev txav mus los. Peb tam sim no yuav luag tsuas yog siv ib qho kev sib txuas uas ntab. Sab saum toj yog ruaj ntseg ntawm lub hauv paus, tsau taw tes ntawm tus ncej, tab sis lwm yam kev sib txuas siv cov qhov slotted los yog hloov tau yooj yim brackets. Qhov no tso cai rau cov hlau sab saum toj nthuav dav thiab cog lus nrog kev hloov pauv kub yam tsis tau tawg qhov kawg lossis kev ntxhov siab rau cov welds.
Kuv kawm qhov no nyuaj rau ntawm lub rooj sib tham loj rau tus neeg siv khoom nrog lub qhov rais hauv pem teb-rau-qab nthab. Lub hnub yuav tsoo ib sab. Peb siv ib tug nruj, tag nrho welded txuas. Tsis pub dhau lub hlis, cov xim pib tawg ntawm txhua qhov sib koom ua ke, thiab lub rooj tsim lub pob zeb me me tab sis pom pom. Qhov kho? Txiav tawm cov brackets, redesigning nrog ib tug floating system, thiab re-welding. Nqi kawm ntawv.
Lub hom phiaj yog invisible engineering. Tus neeg siv tsuas yog pom lub rooj ruaj khov. Lawv yuav tsum tsis txhob hnov lossis pom qhov kev hloov tshiab, tab sis nws yuav tsum nyob ntawd. Nws yog hais txog kev cia siab rau lub zog - ib tug neeg zaum ntawm nws, cov khoom siv vibration, thermal cycling - thiab tsim cov vuam kom nqus tau lawv.
Ua tiav raws li ib feem tseem ceeb ntawm cov txheej txheem Weld
Ntau dhau kho tiav raws li kev xav tom qab. Peb tsuas yog grind qhov weld smooth thiab pleev xim nws. Kev txav tsis zoo. Kev tsim kho tshiab pib ntawm cov hlaws weld. Rau qhov zoo nkauj tiag tiag, tshwj xeeb tshaj yog ntawm cov pob qij txha pom, peb siv cov txheej txheem xws li kev hloov hlau txias (CMT) vuam rau cov ntsuas nyias. Nws ua kom huv si ntau dua, tsis muaj kab nrib pleb uas yuav tsum muaj tsawg kawg tom qab ua tiav.
Tom qab ntawd muaj qhov ua tiav nws tus kheej. Hmoov txheej yog tus qauv, tab sis rau high-end kev cai welded rooj, peb tab tom txav mus rau ob feem kev lag luam epoxies lossis txawm tias cov txheej txheem ceramic rau kev ua haujlwm ntev. Qhov tseem ceeb yog npaj. Txhua cheeb tsam weld yuav tsum huv si zoo kawg nkaus, smoothed, thiab kho nrog primer zoo. Txhua yam kab mob uas nyob rau hauv qhov ntxeem tau ntawm weld hlau yuav los ntshav tom qab, ua rau npuas los yog xeb me ntsis. Nws yog cov txheej txheem chemical ntau npaum li lub tshuab.
Peb ib zaug muaj ib pawg ntawm cov rooj rau chav brewery tasting qhia xeb speckles raws cov weld seams tom qab rau lub hlis. Tus neeg ua txhaum? Cov dej noo thiab cov kua qaub los ntawm kev sib tsoo ua ntej pleev xim. Kev tsim kho tshiab yog txheej txheem: tam sim no peb siv ntau theem kev tu thiab ziab kom qhuav tam sim tom qab vuam thiab sib tsoo, ua ntej cov hlau tseem muaj sijhawm rau oxidize.
Jigs, Fixtures, thiab lub luag hauj lwm ntawm Precision cuab yeej
Tseeb innovation nyob rau hauv kev cai fabrication yog repeatable precision. Koj tsis tuaj yeem ua kom haum txhua lub rooj thiab hu nws kev cai; uas tsuas yog kev txawj ntse thiab qeeb. Lub leap yog los ntawm kev tsim thiab tsim koj tus kheej jig systems. Ib qho zoo-tsim vuam jig tso cai rau koj los tsim ib tug tshwj xeeb tsim ntau zaus nrog zoo meej sib xws. Qhov no yog qhov kev koom tes nrog tus kws tshaj lij cov cuab yeej them nyiaj.
Piv txwv li, thaum peb tsim ib tug kos npe kab ntawm hairpin ceg rooj, qhov kev sib tw tau txais cov ceg splay thiab mounting phaj kaum zoo tib yam txhua txhua lub sij hawm. Peb tau ua haujlwm nrog cov tuam txhab tsim khoom - hom kev ua haujlwm Botou Haijun Hlau Khoom specializes nyob rau hauv-los tsim ib tug adjustable fixture uas kaw tag nrho cov Cheebtsam nyob rau hauv qhov chaw rau vuam. Qhov no fixture nws tus kheej yog ib tug welded los ua ke, calibrated nrog lawv precision gauges. Nws muab 2-teev haum txoj hauj lwm rau hauv 10-feeb vuam ua haujlwm.
Zaj lus qhia? Koj qhov kev tsim kho tshiab yuav tsis yog nyob rau hauv qhov kawg ntawm cov khoom tsim, tab sis nyob rau hauv cov cuab yeej uas tso cai rau koj los tsim kom muaj kev ntseeg siab. Kev nqis peev nyob rau hauv kev cai fixtures yog dab tsi cais lub khw ua hauj lwm los ntawm ib tug tiag tiag fabricator.
Thaum Innovation txhais tau tias paub dab tsi tsis ua
Chasing trends tuaj yeem ua rau koj yuam kev. Ob peb xyoos dhau los, raw weld aesthetic yog loj. Cov neeg siv khoom xav pom, ropey weld hlaws. Zoo rau décor, tab sis structurally, ib tug du, nkag mus rau weld yog yuav luag ib txwm muaj zog tshaj ib tug txaus siab, zoo nkauj. Peb yuav tsum tau qhia cov neeg siv khoom tias rau cov khoom thauj khoom thauj khoom, peb yuav ua kom cov txheej txheem tseem ceeb ntawm cov welds huv si thiab yaug, thiab tej zaum ntxiv cov hlaws dai kom zoo nkauj rau ntawm qhov tsis yog cov qauv seam rau qhov zoo. Nws yog kev sib haum xeeb, tab sis ib qho kev paub.
Lwm qhov ntxiab yog over-engineering. Tsis yog txhua lub rooj xav tau 1/4-inch phab ntsa tubing. Peb siv FEA software qee zaum los simulate load, tab sis feem ntau muaj trumps. Rau lub rooj ua qauv, 16-gauge square raj yog txaus. Kev tsim kho tshiab yog nyob rau hauv triangulation thiab kev sib koom tsim, tsis yog tsuas yog cuam tshuam ntau hlau ntawm nws. Hnyav tsis yog ib txwm zoo dua; nws tsuas yog kim dua rau nkoj thiab nyuaj txav.
Thaum kawg, qhov loj tshaj uas tsis yog-innovation? Tsis quav ntsej qhov kawg-neeg siv qhov tseeb. Peb tsim lub rooj zoo nkauj, hnyav hlau rau lub chaw ua haujlwm pib. Lawv hlub nws. Tom qab ntawd lawv tau sim rov kho qhov qhib-plaws layout. Lub rooj hnyav 400 phaus thiab tsis tuaj yeem txav tau yam tsis muaj kev cuam tshuam. Peb ua tsis tiav. Tam sim no, peb tsim rau modularity los yog tswj tau sub-assemblies. Qee lub sij hawm, qhov ntse tshaj plaws vuam yog qhov uas koj tsim kom tsis txhob mus tas li.
