Ngophuhliso oluqhubekayo loshishino, ukusetyenziswa kwebhokisi yesikwere esine-U sisetyenziswe ngokubanzi kwimizi-mveliso yezixhobo kunye ne-welding processing, eye yatshintsha iindlela zokugoba kunye nokubeka kwindawo yoshishino kunye nokukhuthaza ukuvela kweendlela ezininzi zenkqubo entsha. Ngemizamo eqhubekayo, iimveliso zebhokisi ze-U ezimilise okwe-U ziye zaqatshelwa kakhulu. Ngoko ke, inokusetyenziswa kakuhle kwiimeko ezithile. Okwangoku, sele isetyenziswa ngokubanzi kwizakhiwo zentsimbi, ukuveliswa kwezithuthi ezahlukeneyo, ukuwelda ukuthutha kaloliwe, ukuveliswa kwebhayisekile kunye nesithuthuthu, oomatshini bobunjineli, kunye neebhokisi, iinqanawa zoxinzelelo, ukuwelda kwerobhothi, ukusetyenzwa kwentsimbi, ifanitshala yesinyithi, indibano yezixhobo, imibhobho yoshishino (iiflange), iinkqubo zokubona kunye nezinye iinkalo.
I Ibhokisi yesikwere esinemisebenzi emininzi eyenziwe ngu-U licandelo eliguquguqukayo kakhulu ngaphakathi kwezixhobo zemodyuli kunye neenkqubo zokulungisa, ezisetyenziswa ngokuqhelekileyo kunye neetafile ze-2D kunye ne-3D ye-welding. Le block ekhethekileyo, ebonakaliswe ngumzila wayo owenziwe ngu-U kunye nomgangatho wesikwere owenziwe ngokuchanekileyo, ukhonza imisebenzi emininzi equka i-clamping, ukuxhasa, ukunyusa, kunye ne-squaring workpieces, okwenza kube sisixhobo esiyimfuneko ekufezekiseni ukuchaneka kunye nokusebenza kakuhle kwi-welding, indibano kunye nokuhlola imisebenzi.
Yintoni na Ibhokisi yesikwere esinemisebenzi emininzi emilise ngo-U?
Ngokwenyani, a Ibhokisi yesikwere esinemisebenzi emininzi eyenziwe ngu-U yibhloko eyenziwe ngokuchanekileyo, eyenziwe ngentsimbi ephezulu yokuqina. Iimpawu zayo eziphambili zibandakanya umjelo owahlukileyo owenziwe ngu-U ohamba ecaleni kwe-axis enye kunye neeflethi ezininzi, ubuso besikweri obumatshini bokunyamezelana. Ihlala idityaniswe nemingxuma yenkqubo (efana neepateni ze-D16 okanye ze-D28), idibanisa ngokungenamthungo kunye neetafile zokulungisa iimodyuli kunye nezinye izixhobo eziqhelekileyo. Isebenza njengento ebalulekileyo ibhloko yokulungiswa kwemodyuli, inika uqwalaselo olunokwenzeka ngakumbi kunebhloko yesikweri esiluqilima esilula.
Iimpawu eziphambili kunye neMicimbi yoYilo
La macandelo enzelwe ukusebenza kunye nokuguquguquka:
- Ukuchaneka koMatshini: Yonke imiphezulu yokusebenza (ubuso obuthe tyaba kunye nangaphakathi kwi-'U') iqhele ukwenziwa ngoomatshini bokucaba okuphezulu, ukuhambelana, kunye nesikweri, iqinisekisa ireferensi echanekileyo.
- Izinto zokomelela okuphezulu: Ngokuqhelekileyo yakhiwe ngentsimbi ehlala ixesha elide (umzekelo, i-S355JR okanye insimbi yesixhobo) ukuze imelane ne-clamping force kunye nokunxiba. Unyango oluphezulu olufana ne-plasma nitriding lunokusetyenziswa ukomeleza ubulukhuni kunye nokuxhathisa umhlwa.
- Isitishi esimilise ngo-U: Olu phawu luchazayo luvumela i-ngoku-clamping, ukufumana iindawo ze-cylindrical, okanye ukubonelela ngococeko lwezinye izinto zokulungisa.
- Ukuhambelana komngxuma weNkqubo: Uyilo oluninzi lubandakanya imingxunya esemgangathweni yenkqubo (D16, D28) evumela ukuba ibotshwe ngokukhuselekileyo Itafile ye-3D ye-welding block block iinkqubo okanye ezinye izinto.
- Iindawo ezininzi eziReferensi: Ubuso obungaphandle besikwere kwaye ngokunokwenzeka isiseko sibonelela ngeendlela ezininzi zokubeka kunye nokulungelelaniswa.
- Usetyenziso olunemisebenzi emininzi: Yenzelwe ukuba isebenze njengesikhuphukeli, inkxaso, isiseko esibambezelayo, okanye isixhobo sokuqhekeza.
Imisebenzi engundoqo kunye neeNzuzo
Inkalo "yemisebenzi emininzi" ingundoqo kwixabiso lesi sixhobo:
- UkuBamba izinto ezininzi: Ingasetyenziswa njengesiseko sokucinezela amacandelo kumphezulu wayo osicaba, okanye izinto zokusebenza zinokubotshelelwa ngaphakathi kwe-U-channel ngokwayo. Isebenza ngokufanelekileyo njengomsebenzi onzima into yokubamba isikwere.
- Isikhundla esichanekileyo kunye nokuSquaring: Ubuso obuchanekileyo besikwere busebenza njengezalathisi ezithembekileyo zokulungelelanisa amacandelo kwii-90 degrees. Yeyona nto ibalaseleyo indawo yebhloko yesikwere.
- Ukuphakama kunye neNkxaso: Isebenza njengebhloko yokunyuka ezinzileyo ukuphakamisa izixhobo zokusebenza ukuze ufikeleleke ngcono okanye uthelekise umphakamo nezinye izinto zokulungisa. Idla ngokusetyenziswa njengeyomelele Ibhloko yenkxaso enemilo engu-U.
- Ulwakhiwo lweFixture: Idibanisa kunye nezinye izinto zemodyuli (ii-angles, ii-clamps, ii-bolts) ukwakha i-complex, i-jigs yesiko ngokukhawuleza.
- Ixesha lokuSeta eliNcitshiswayo: Inikezela ngobunjineli obuchanekileyo obuchanekileyo, ukonga ixesha xa kuthelekiswa nokwenza iibhloko okanye iinkxaso.
- Ukuqina okuphuculweyo: Yongeza ukuqina kwiindibano zokulungisa xa ibhowulwe ngokukhuselekileyo.
Izicelo eziqhelekileyo
Ukuguquguquka kwe Ibhokisi yesikwere esinemisebenzi emininzi eyenziwe ngu-U iyenza ixabiseke kwiinkqubo ezahlukeneyo:
- Umiselo lweModyuli yeWelding: Icandelo elibalulekileyo kwizixhobo ze-2D kunye ne-3D ye-welding, edla ngokubizwa ngokuba itafile ye-welding U-block.
- IiJigs zeNdibano: Ukukhangela ngokuchanekileyo kunye nokubamba iinxalenye ngexesha lokudibanisa ngoomatshini.
- Umlinganiselo kunye noHlolo: Ukudala izicwangciso ezizinzileyo ze-CMM (Ukulungelelanisa uMatshini wokuLinganisa) iitshekhi okanye uhlolo lwezandla.
- Ukulungiswa koMatshini: Ukubamba ii-workpieces ngokukhuselekileyo kwimisebenzi yomatshini wokukhanya (apho kufanelekileyo kwaye ngqongqo ngokwaneleyo).
- Umbhobho kunye nomsebenzi weTubhu: I-U-channel inokunceda i-cradle okanye imise i-stock round.
- Ulwakhiwo lweSikhokelo: Ukulungelelanisa kunye nokuxhasa izinto zesakhiwo ngexesha lokwenziwa.
Iimpawu zokwakheka kweebhokisi ezimilise u-U:
1. Iibhokisi zilula ukudibanisa kunye nokwenza isakhiwo sesakhelo;
2. Idibaniswe nenkxaso eyahlukeneyo, inokwenza isiseko esifana neqonga
3. Uluhlu olubanzi lweenkcukacha, ukuya kuthi ga kwi-4000mm;
4. Ukusetyenziswa ngokuthe nkqo, sebenzisa intsimbi ye-angle yokuxhasa ukwandisa amandla.
Indlela yokukhetha nokusebenzisa ngokufanelekileyo
Ukukhetha kunye nokusebenzisa ibhloko elungileyo kwandisa izibonelelo zayo:
- Tshatisa Inkqubo: Qinisekisa ubungakanani bebhloko kunye nepateni yomngxuma (ukuba ikhona) ihambelana nenkqubo yakho yetafile ye-welding (umzekelo, i-D16, i-D28).
- Cinga ngobungakanani: Khetha ubungakanani obufanelekileyo kwizixhobo zakho zokusebenza eziqhelekileyo kunye nemikhosi efunekayo yokuqinisa okanye ukuphakama kwenkxaso.
- Izinto kunye noGqiba: Ukusetyenziswa kakhulu okanye ukuchaneka ngenkani, khetha umphezulu oqinileyo / one-nitrided. Intsimbi esemgangathweni ifanelekile kwiinjongo eziqhelekileyo.
- Ugqaliselo lweSicelo: Ngelixa i-multifunctional, cinga ukuba imfuno yakho ephambili yinkxaso, i-clamping, okanye i-squaring ukukhetha eyona milinganiselo ifanelekileyo.
- Hlanganisa ngobukrelekrele: Sebenzisa ngokudibeneyo kunye neeclamps ezifanelekileyo, iibholithi, kunye nezinye izinto zeemodyuli zoseto olukhuselekileyo noluchanekileyo.
- Umgangatho weMithombo: Ukuchaneka kuxhomekeke kumgangatho wokuvelisa. Ukufumana izinto ezisemgangathweni ophezulu zokulungisa izinto ezivela kubaboneleli abathembekileyo kuqinisekisa ukusebenza okuthembekileyo kunye nokuchaneka komda.
Itheyibhile 1: IiNkcazo eziPhambili (Umzekelo*) | Inkcazo | Uluhlu oluqhelekileyo / Inkcazo |
| Izinto eziphathekayo | Intsimbi yoMgangatho oPhezulu (umzekelo, i-S355JR, iSimbi seSixhobo), i-Cast Iron (inqabile kakhulu) |
| Unyango loMphezulu | I-Plain (I-Oiled), i-Plasma Nitrided, i-Oxide emnyama |
| Ukuhambelana komngxuma weNkqubo | Rhoqo D16 (16mm) okanye D28 (28mm) iinkqubo; inokuba neepateni ezahlukeneyo okanye ingabi namingxuma. |
| Uluhlu lobungakanani (LxWxH) | Iyahluka ngokubanzi, umzekelo, ukusuka ~ 100x100x50mm ukuya ku-500x200x100mm okanye ngaphezulu. |
| Unyamezelo oluchanekileyo | Ukuchaneka okuphezulu malunga nokucaba, isikwere, ukuhambelana (umzekelo, +/- 0.05mm ngaphezu kwe-100mm). |
| U-U-Channel Ububanzi / Ubunzulu | Ngokuthe ngqo kwisayizi yebhloko, eyenzelwe i-clamping okanye imvume. |
*Qaphela: Iinkcukacha ziyimzekeliso. Soloko ubhekisa kwidatha yomenzi yeemveliso ezithile.
Ukuqukumbela: IAsethi yokuLungisa eNgafunekanga
I Ibhokisi yesikwere esinemisebenzi emininzi eyenziwe ngu-U ingaphezulu lee kunebloko yentsimbi. Sisixhobo esenziwe ngononophelo esiyilelwe ukomeleza ukuguquguquka, ukuchaneka, kunye nesantya sokuseta izixhobo ezintsonkothileyo, ngakumbi ngaphakathi kweemodyuli zokuwelda kunye neenkqubo zokuhlanganisa. Ukukwazi kwayo ukusebenza njengenkxaso, ukunyuka, isiseko se-clamp, kunye nesixhobo se-squaring kwenza ukuba ibe yinto ebaluleke kakhulu kunye neyona ndawo ifanelekileyo yendawo kuyo nayiphi na indawo yokuvelisa ibeka phambili ukuchaneka nokusebenza kakuhle.
