Wonke umshicileli uyayazi inyani: isiseko esishukumayo siyonakalisa ukuchaneka. Itafile ephothiweyo iyayigqwetha i-fit-up. Isakhelo esibuthathaka sifunxa amandla endaweni yokuwabamba. Siye sabona iivenkile zichitha iiyure zisebenza ngokutsha ngenxa yazo itafile yokusebenza ye-welding ayikwazanga ukubamba ukunyamezela phantsi kobushushu okanye umthwalo. Ayisiyompazamo yomqhubi leyo—kukudityaniswa kwezixhobo.
Kutheni “umsebenzi onzima” Ayiyiyo nje iNtengiso yeHype
Ukusetyenziswa kobunzima bokwenyani kuthetha ukuba ii-300+ kg zezixhobo zibotshelelwe kwitorque epheleleyo, ukuphinda ibhayisekile ye-thermal ukusuka kwi-MIG idlula kwi-250A, kunye nempembelelo yemihla ngemihla evela kwi-angle grinders eyehla phezu komhlaba. Uninzi lweetheyibhile ziyasilela kwelinye lamanqaku amathathu: ukuqina kwesakhelo, ukugcinwa komgangatho othe tyaba, okanye ingqibelelo ye-T-slot. Sivavanye iimodeli ezisibhozo ngapha nangapha kwi-workshop yethu yaseBotou-ukulinganisa ukuphambuka phantsi kwe-1,200 kg yomthwalo we-static, ukulandelela ukuphambuka kwendawo emva kweeyure ze-48 zemijikelezo ye-welding efanisiweyo, kunye nokujonga ukunxiba kwe-T-slot emva kokufakwa kwe-clamp ye-1,500.
Abaphumeleleyo babelane ngeempawu ezintathu: iifreyimu zentsimbi ezidityanisiweyo-ezingekho ii-bolted assemblies-zisebenzisa ubuncinane be-8 mm ubukhulu bodonga; intsimbi eyenziwe ngoomatshini okanye imiphezulu yentsimbi eqinile ene-≤0.15 mm/m ukunyamezelana kokutya; kunye ne-T-slots esikwe kwimigangatho ye-ISO 2768-mK, ayigximfi okanye ifakwe ngaphakathi. Iyunithi enye ayiphumelelanga kwiveki yayo yokuqala: umphezulu we-aluminiyam uguquguquke nge-0.8 mm phantsi kwamandla okubamba kuphela. Enye i-tubing yentsimbi ethambileyo esetyenzisiweyo-igobile ngokubonakalayo emva kweeveki ezimbini zokusetyenziswa kwemveliso. Ezi ayizizo iimeko ezinzima. Zizinto eziqhelekileyo zokongamela xa abathengi bebeka phambili ixabiso kwisayensi yezinto eziphathekayo.
Botou Haijun Metal Products Co., Ltd. yakha yonke itafile yokusebenza ye-welding kwezo ndawo ziqwalaselweyo zokusilela. Ukusukela ngo-2010, siye sanikezela ngeetafile kwiivenkile zokwenza izinto kulo lonke elaseRussia, eTurkey, naseMazantsi-mpuma eAsia-hayi njengezixhobo eziqhelekileyo, kodwa njengeenkqubo zokubamba ezilungelelanisiweyo. Imodeli yethu eqhelekileyo ye-HD-2000 isebenzisa i-Q345B isakhelo sentsimbi yesakhiwo, i-CNC-eyenziwe nge-40 mm ubukhulu be-HT250 yentsimbi, kunye ne-12 mm i-T-slots enzulu kunye ne-20 mm pitch. Ibamba i-± 0.08 mm flatness kwi-2,000 × 1,000 mm phezu komhlaba-nangona emva kweenyanga ze-18 ze-shift-based operation kwiplanti yokufaka umbhobho kufuphi neKazan.
Ukuchaneka kweFabrication kufuna Ngaphezu kokuFlatyiswa
I-Flatness ibalulekile-kodwa kuphela ukuba indiza yakho yereferensi ihlala izinzile ngexesha le-welding. Ukwandiswa kwe-thermal kuphula ukulungelelaniswa ngokukhawuleza kunoxinzelelo lomatshini. Abanye abasebenzisi bacinga ukuba itafile yegranite isombulula oku. Ayilunganga. Igranite iqhuba kakubi ubushushu, idala iindawo ezishushu ezijikajikayo ezikufutshane. Intsimbi yanda ngokuqikelelwayo; intsimbi egayiweyo ithomalalisa ukungcangcazela ngcono. Sikhethe i-HT250 ye-10.5 × 10⁻⁶/K i-coefficient yayo-isondele ngokwaneleyo kwizilungiso zentsimbi ezithambileyo ukunciphisa intshukumo eyohlukileyo ngexesha lokufudumeza.
Kodwa ukukhetha izinto eziphathekayo kuphela akwanele. Songeza into efihliweyo: inkqubo yokuxhoma i-dual-layer. Iibholiti zeplate ephezulu ukuya kwigridi yenkxaso yesibini eqelelene nge-250 mm, yona ngokwayo iphumle kwiinyawo ezilungelelanisiweyo zokuzihlukanisa. Oku kuphelisa ukuphazamiseka kwe-thermal phezulu ukusuka kwisakhelo sesiseko. Ngokwenza, oku kuthetha ukuba inxalenye ehambelana ne-20 ° C ihlala ngaphakathi kwe-0.12 mm ukunyamezela kwi-85 ° C yobushushu bomhlaba-iqinisekiswe ngemilinganiselo ye-laser tracker ngexesha lezilingo ze-welding eziphilayo.
Abanye banokuxoxa ukuba iitheyibhile zemodyuli ezinofakelo olutshintshayo zibonelela ngokuguquguquka ngakumbi. Nangona kunjalo, isifakelo ngasinye songeza inqwelomoya enokubakho. Silinganise umdlalo owongezelekayo kwinkqubo ethandwayo yeemodyuli: 0.32 mm iyonke yokubaleka emva kotshintsho olufakelweyo oluthathu kunye nemijikelo ebambeneyo emihlanu. Uyilo lwethu olusisigxina lususa olo tshintsho ngokupheleleyo. Ukuguquguquka kuvela kwi-intelligent accessory layout-kungekhona ukulalanisa kwisiseko.
Eyona nto ifunwa ngabathengi ngaphambi koku-odola
Imibuzo emithathu ithatha isigqibo sempumelelo-okanye ukuzisola:
- Ngowuphi umsebenzi wakho omkhulu omnye? Hayi "eqhelekileyo," kodwa ubukhulu. Yongeza i-20% yomda kwindawo yokulungisa. Isibiyeli esine-1,500 mm ubude sidinga ≥1,800 mm ubude obusebenzisekayo-kungekhona ubude betafile, kodwa indawo ecacileyo ye-T-slot ngaphaya kwee-clamps.
- Yintoni eyona nkqubo yakho yokuwelding? Abasebenzisi be-TIG bafuna ukuthambeka okuqinileyo (≤0.1 mm/m) kunye nemimandla engeyiyo imagnetic. Iivenkile ze-MIG zibeka phambili ukutshatyalaliswa kobushushu kunye nobunzulu be-T-slot kwizibane ezinzima. Udibaniso lokusikwa kwePlasma lufuna ukuqhubekeka komhlaba- iitafile zethu ziquka ezinikezelweyo eziyi-16 mm² iilugi zobhedu ezilukiweyo kwiikona ezine.
- Uza kuyimisa njani? I-Bolt-down ayinyanzelekanga kwiitafile ezingaphezulu kwe-1,200 kg yomsebenzi. Sinikezela ngeekiti ze-anchor ze-M12 ezilinganiselwe kwi-120 kN ukukhupha kwi-C25 ikhonkrithi-kodwa kuphela ukuba i-slab yakho yomgangatho idibana ne-28-day compressive force ≥25 MPa. Sibone ukufakela okuthathu kusilela kuba iikontraka ziye zatsiba ingxelo yovavanyo lwekhonkrithi.
Ukufakela kuthatha iiyure ezi-4-6 kunye neengcali ezimbini. Ukuphakama kufuna umgangatho womoya ochanekileyo (0.02 mm/m ubuntununtunu) kunye ne-torque wrench isetelwe kuma-85 N·m kuzo zonke iibholithi zesakhelo ukuya kumgangatho. Ukutsiba ulungelelwaniso kutshitshisa iwaranti yokucaba. Sibandakanya isatifikethi solungelelwaniso esiqinisekisiweyo kunye neyunithi nganye-elandelekayo kwilebhu eqinisekisiweyo ye-CNAS enguNombolo L7291.
Itafile yakho yiWeld yokuqala kuyo yonke imisebenzi
A itafile yokusebenza ye-welding ayibambanga malungu. Ibambe injongo yobukhulu. Ithwala isithembiso sokuphindaphinda kuzo zonke iibhetshi, utshintsho, kunye nabaqhubi. Xa i-jig ingaphumeleli, iindleko azikho nje isinyithi esilahliweyo-lixesha lokuhlaziya, ukuthunyelwa okulibazisekayo, kunye nokuthembela kwabathengi.
I-Botou Haijun Metal Products Co., Ltd. iphatha yonke itafile njengeqonga le-metrology-grade. Akunjalo ngenxa yokuba siyinjineli engaphezulu-kodwa ngenxa yokuba uyilo lwehlabathi lokwenyani lisifundise ukuba yintoni ikhefu, ngokukhawuleza kangakanani, kwaye kutheni. Iitafile zethu aziphelisi ukuguquguquka. Ziyiphethe. Bajika i-thermal drift ibe yidatha eqikelelweyo. Baguqula isakhono somsebenzisi kwimveliso engaguqukiyo.
Ndwendwela haijunmetals.com ukukhuphela yethu free Ubungakanani beTheyibhile yeWelding kunye neSikhokelo sokuNika-kunye nezibalo zokwenyani zomgangatho wevenkile, uluhlu lokuhlola ikhonkrithi, kunye neetshathi zokuhambelana kwe-T-slot kwi-27 brand clamp eqhelekileyo. Ukuchaneka kuqala apho umsebenzi uchukumisa intsimbi.
