Xa usiva ‘itafile edityanisiweyo,’ uninzi lucinga ukuba imalunga nokudibanisa imilenze yentsimbi phezulu. Leyo yimpazamo yokuqala. I-innovation yangempela ayikho kwi-arc ye-welding ngokwayo, kodwa kwindlela osondela ngayo kuyo yonke inkqubo yokuvelisa-ukusuka ekukhethweni kwezinto eziphathekayo kunye noyilo oludibeneyo ukugqiba indawo ethile. Yingcinga phambi kokuba itotshi ilayite.
Izinto eziKhethayo eziNgaphaya kweNtsimbi eMild
Wonke umntu udlala ngentsimbi epholileyo. Ixabiso eliphantsi, kulula ukuyidibanisa. Kodwa kwiitafile ezifuna ukuhlala ngaphandle okanye kwilebhu eyonakalisayo, yindawo yokusilela. Siye sathuthela abathengi itafile edityanisiweyo iifreyimu ezisebenzisa i-aluminiyam kwiiyunithi eziphathwayo ezingevani nobunzima, okanye zingabinabala kwiindawo zokulungiselela ukutya. Iqhinga kukulungiselela weld. I-Aluminiyam idinga isigcwalisi esikhethekileyo kunye negesi ekhuselayo, kwaye ukuba awufumani igalelo lobushushu ngokufanelekileyo, uwonakalisa umsindo. Ndabona ivenkile izama ukudibanisa i-6061-T6 kunye nokusekwa okusemgangathweni kwe-MIG okubhekiselele kwintsimbi; isakhelo sonke sajija okwebhanana. Kwafuneka ndiqale phantsi.
Emva koko kukho izinto zokudibanisa. Iprojekthi yamva nje yesitudiyo sokufota idinga isiseko esiqinileyo selitye kodwa umphezulu onesiphako. Sisebenzise isakhelo sentsimbi yetyhubhu yesikweri solwakhiwo kodwa sidityaniswe kwiindawo zokubeka ngokwesiko kwindawo eyahlukileyo, exhonyiweyo yomphezulu womthi oqinileyo. Ukuqaliswa kwezinto ezintsha kwakukwezo ndawo zonxibelelwano-ukwahlula ukungcangcazela, ukuvumela ukuhamba kweenkuni, konke ngokusebenzisa isibiyeli esikrelekrele esasidityaniswe njengenxalenye yesakhelo esingundoqo.
Iinkampani ezifana Botou Haijun Metal Products Co., Ltd., ebikwizixhobo kunye neegeyiji ukusukela ngo-2010, fumana oku. Ukugxila kwabo kwi-R&D kuthetha ukuba bahlala bevelisa iijigi ezichanekileyo kunye nezixhobo zokulinganisa (haijunmetals.com) evumela abaqulunqi basebenzise ezi zidibaniselwano ze-multi-material ngokuchanekileyo. Awukwazi ukwenza izinto ezintsha ukuba awukwazi ukulinganisa iiweldments zakho ngokuchanekileyo.
Ubulula obukhohlisayo bokuqhotyoshelana komlenze ukuya Phezulu
Kulapho uninzi lwe-DIY okanye iitafile zorhwebo ezisezantsi zisilela. Ukuqhwaba kwi-engile yentsimbi kunye neplagi welding akwanelanga. Ulutsha lulawula uxinzelelo kunye nokuvumela ukuhamba. Ngoku siphantse sisebenzisa isixokelelwano esincamathelayo esidadayo. Umphezulu ukhuselwe kwindawo esembindini, esisigxina kwisakhelo, kodwa ezinye iidibansi zisebenzisa imingxuma eslotyolweyo okanye izibiyeli eziguquguqukayo. Oku kuvumela umphezulu wentsimbi ukuba wandise kwaye wenze isivumelwano kunye nokutshintsha kweqondo lokushisa ngaphandle kokukrazula ukugqiba okanye ukuxinzelela i-welds.
Ndifunde oku ngendlela enzima kwitafile enkulu yenkomfa kumxhasi onefestile emgangathweni ukuya kwisilingi. Ilanga lalibetha icala elinye. Sasebenzisa isincamathelisi esiqinileyo, esidityaniswe ngokupheleleyo. Kwiinyanga nje ezimbalwa, ipeyinti yaqalisa ukuqhekeka kuzo zonke iindawo, yaye itafile yaba nelitye elincinane kodwa eliphawulekayo. Ukulungiswa? Ukusika izibiyeli, ukuyila ngokutsha ngenkqubo edadayo, kunye nokuphinda ukuwelda. Isifundo esinexabiso eliphezulu.
Injongo yinjineli engabonakaliyo. Umsebenzisi ubona nje itafile eqinileyo. Akufunekanga bazive okanye babone into entsha, kodwa kufuneka ibekho. Imalunga nokulindela amandla-umntu ohleli kuyo, ukungcangcazela kwezixhobo, ukukhwela ibhayisekile eshushu-kunye nokuyila i-weldment ukuze ifunxe.
Ukugqiba njengeNxalenye eNdawo yeNkqubo yeWeld
Uninzi kakhulu luthatha ukugqiba njengento ecingelwayo. Siza kugawula loo weld igudileyo kwaye siyipeyinte. Intshukumo embi. Utshintsho luqala kwi weld bead. Ukujonga ngendlela engenamthungo ngokwenene, ngakumbi kumalungu abonakalayo, sisebenzisa ubuchule obufana nokuhanjiswa kwentsimbi ebandayo (CMT) ukuwelda kwiigeyiji ezibhityileyo. Ivelisa i-bead ecocekileyo kakhulu, engenazitshizi efuna ukusetyenzwa kancinci.
Emva koko kukho ukugqiba ngokwayo. Ukugquma kwepowder kusemgangathweni, kodwa kwinqanaba eliphezulu itafile edityanisiweyo, sisiya ngakwicala lemizi-mveliso elineepoxies ezinamacandelo amabini okanye kwaneengubo zeceramic zokuqina okugqithisileyo. Undoqo kukulungiselela. Yonke indawo ye-weld kufuneka icoceke ngokugqibeleleyo, igudiswe, kwaye iphathwe nge-primer efanelekileyo. Nakuphi na ungcoliseko olushiyeke kwintsimbi erhabaxa ye weld luyakuphuma kamva, lubangele amaqamza okanye amabala erusi. Yinkqubo yeekhemikhali kangangoko nje ngomatshini.
Sakhe saba nebhetshi yeetafile zegumbi lokungcamla lokuthengisa utywala elibonisa amachaphaza erusi ecaleni kwe-weld seams emva kweenyanga ezintandathu. Umoni? Umswakama obanjwe kunye ne-acids kwinkqubo yokugaya ngaphambi kokupenda. I-innovation yayiyinkqubo: ngoku siphumeza inkqubo yokucoca kunye neyomisa yamanqanaba amaninzi ngokukhawuleza emva kwe-welding kunye nokugaya, ngaphambi kokuba isinyithi sibe nethuba lokukhupha i-oxidize.
IiJigs, iiFixtures, kunye nendima yezixhobo ezichanekileyo
Ukuyila okuyinyani kwimveliso yesiko kukuchaneka okuphinda-phindayo. Awukwazi ukufaka ngesandla yonke itafile kwaye uyibize ngokwesiko; yinto nje yobugcisa kwaye iyacotha. Ukutsiba kuvela ekuyileni nasekwakheni ezakho iinkqubo zejig. I-jig ye-welding eyenziwe kakuhle ikuvumela ukuba uvelise uyilo olulodwa ngamaxesha amaninzi kunye nokuhambelana okugqibeleleyo. Kulapho ubambiswano kunye nengcali yezixhobo zokusebenza luhlawula khona.
Umzekelo, xa siphuhlisa umgca wesiginitsha weetafile zomlenze we-hairpin, umceli mngeni yayikukufumana i-splay yomlenze kunye ne-angle yeplate yokunyuka ngokufanayo ngalo lonke ixesha. Sasebenza nomenzi wezixhobo—uhlobo lomsebenzi Botou Haijun Metal Products igcisa kwi-ukuvelisa into elungelelanisiweyo etshixe onke amacandelo kwindawo yokuwelda. Le nto ngokwayo yayiyindibano edityanisiweyo, ilinganiswe ngeegeyiji zazo ezichanekileyo. Ujike umsebenzi weyure ezi-2 owulungeleyo ube ngumsebenzi wemizuzu eli-10.
Sifunda ntoni? Ukuqamba kwakho kusenokungabi kuyilo lwemveliso yokugqibela, kodwa kwisixhobo esikuvumela ukuba uyakhe ngokuthembekileyo. Utyalo-mali kwizixhobo zesiko yinto eyahlula ivenkile yomsebenzi kumenzi wokwenene.
Xa i-Innovation ithetha ukwazi into ongamele uyenze
Ukusukela iintsingiselo kunokukukhokelela ekulahlekeni. Kwiminyaka embalwa edlulileyo, i-weld aesthetic ekrwada yayinkulu. Abathengi bafuna amaso abonakalayo, amaso e-ropey weld. Ilungele ukuhombisa, kodwa ngokwesakhiwo, i-weld egudileyo, engena ngaphakathi iphantse yahlala yomelele kunebhongo, ihombise. Kuye kwafuneka sifundise abathengi ukuba kwiifreyimu ezithwele umthwalo, siya kwenza iiwelds ezibalulekileyo zesakhiwo zicoceke kwaye zigungxule, kwaye mhlawumbi songeze intsimbi yokuthambisa kumthungo ongengolwakhiwo wokujonga. Lulungelelwano, kodwa lunolwazi.
Omnye umgibe bubunjineli obugqithisileyo. Ayiyiyo yonke itafile edinga i-1/4-intshi yodonga lwe-tubing. Sisebenzisa isoftware ye-FEA ngamanye amaxesha ukulinganisa umthwalo, kodwa amaxesha amaninzi sifumana amaxilongo. Kwidesksi eqhelekileyo, i-tube ye-square ye-gauge ye-16 yanele. I-innovation in the triangulation kunye noyilo oludibeneyo, kungekhona nje ukuphosa isinyithi esingaphezulu kuyo. Ubunzima abusoloko bungcono; kubiza kakhulu ukuthunyelwa ngenqanawa kwaye kunzima ukuhamba.
Okokugqibela, eyona nto inkulu engeyiyo into entsha? Ukungahoyi ubunyani bomsebenzisi wokugqibela. Siyile itafile entle, enzima yentsimbi yeofisi yokuqalisa. Babeyithanda. Emva koko bazama ukuphinda baqwalasele uyilo lwesicwangciso esivulekileyo. Itafile yayinobunzima obuziikhilogram ezingama-400 kwaye yayingenakushukunyiswa ngaphandle kokuqhaqha. Ukusilela kwethu. Ngoku, siyila imodyuli okanye iindibano ezincinci ezilawulekayo. Ngamanye amaxesha, eyona weld ikrelekrele yile oyiyileyo ukuba ingahlali ngokusisigxina.
