Xa usiva ‘ukwenziwa kwezinto ezintsha zetafile yewelding,’ uninzi lwabantu lucinga ngoko nangoko ngamanqwanqwa entsimbi ashinyeneyo okanye iindawo zokutywina ezingaphezulu. Leyo yinto engaphezulu. Abona batshintshi bomdlalo bokwenyani, abo batshintsha ngokwenene indlela osebenza ngayo imini nemini, bahlala bengacacanga. Bamalunga nokusombulula iingxaki eziqhubekayo, ezicaphukisayo ozaziyo kuphela ukuba uchithe iminyaka ungqiyame phezu komnye-njengaloo mfazwe incinci ngokuhamba kwexesha eyonakalisa ukuchaneka, okanye iphupha elibi lokucoca i-slag kwiikona ezingenakwenzeka. Makhe sinqumle i-fluff yentengiso kwaye sithethe malunga nokuba yintoni ehambisa inaliti.
Intsomi yeMisa kunye neNyaniso yoBungqongqo
Kukho le ngcamango ixhaphakileyo yokuba eyona tafile inzima kakhulu yeyona inzima. Ubunzima obuninzi bulingana nokuzinza, akunjalo? Hayi ncam. Ndibone iitafile ezingama-500 zeeponti ezisene-flexible flex xa ulala ngenene kwi-weldment eshinyeneyo. Utshintsho abukho nje ubunzima, kodwa ngaphakathi uyilo lwesakhiwo. Ezinye iitafile ezintsha zisebenzisa i-undercarriage yecandelo lebhokisi okanye ukubamba kwangaphakathi phantsi kwepleyiti ephezulu ongakwaziyo nokuyibona. Akunjalo malunga nokongeza isinyithi esingaphezulu, kodwa malunga nokuyibeka ngobuchule ukuchasana nemikhosi ye-torsional. Inkampani efana Botou Haijun Metal Products Co., Ltd., ebikumdlalo wezixhobo ukusukela ngo-2010, ifumana oku. Indlela yabo isoloko igxininisa kwimfezeko yesakhiwo sonke, kungekhona nje umphezulu osebenza kuwo.
Emva koko kukho i-angle yesayensi yezinto. Intsimbi ye-A36 ilungile, kodwa ndibona ukusetyenziswa okungaphezulu kwentsimbi ethomalalisa uxinzelelo phezulu. Oku ayisiyontsomi. Yinkqubo enciphisa uxinzelelo lwangaphakathi ukusuka ekuqengqelekeni nasekusikeni, nto leyo ebangela ukungquzulana ngokuthe ngcembe kwiinyanga zebhayisekile eshushu. Uhlawula ngakumbi ngaphambili, kodwa uthenga ukuqikelela. Ngumahluko phakathi kwetafile ethe tyaba ngoku kunye nethe tyaba kwiminyaka emihlanu ukususela ngoku.
Ukudibanisa phakathi kwendawo ephezulu kunye nenkqubo yomlenze yenye into ebalulekileyo. Iindibano ezitshiswe ngebhoti zinokusebenza, kodwa ezona ndawo zinzima zihamba zisiya kwi-welded ngokupheleleyo kwaye emva koko idibane noomatshini. Baza kudibanisa indibano yomlenze kwisakhelo, emva koko bathathe yonke into baye kwilitye elikhulu lokusila ukukrazula indawo ephezulu yokunyusela ngokugqibeleleyo. Oku kuqinisekisa intsomi itafile weld ukucaba iqala kwisiseko ogqibeleleyo. Linyathelo elibiza imali eninzi, kodwa lisusa naliphi na ithuba lokurhweba.
IiNkqubo zokuQwalasela: Ngaphaya kweGridi yeMingxunya
Igridi yomngxuma eyi-28mm iqhelekile kwishishini ngoku, enkosi kakhulu kwiibrendi ezinjengeSiegmund. Utshintsho apha alubuyiseli umngxuma. Ikwinkqubo yendalo eyingqongileyo. Oyena ndoqo wawusoloko ukhawuleza—ukufuna iiclamp, izinja namandongomane. Iinkqubo zamva nje zisebenzisa i-clamps-action clamps ezibandakanya ikota-turn okanye i-cam lever. Awubambi nje i-workpiece; uyibambe ngokukhawuleza. Oku kuvakala kuncinci de ube usete umzobo onzima kangangexesha lamashumi amahlanu. Ukucheba imizuzwana engama-30 kwisongezo se-clamp nganye kusindisa iiyure kwiprojekthi nganye.
Olunye uphuhliso oluchuliweyo kodwa oluqaqambileyo kukunyuka kwabazinikeleyo itafile welding izincedisi ezinemisebenzi emininzi. Isithuba esilula ayisosithuba nje; inokuba namanyathelo adityanisiweyo esithuba, okanye umngxuma wokuphumela kwibholithi yesibini. Ezona nkqubo zingcono zicinga ngamanyathelo amaninzi ngaphambili, zikuvumela ukuba wakhe izilungiso eziqinile kwaye zisebenziseka kwakhona. Ndikhumbula umsebenzi apho kwakufuneka ngokuphindaphindiweyo siwelje izibiyeli ezincinane nge-engile yee-degrees ezingama-45. Ngeetafile zesitayile esidala, yayiliphupha elibi lokufumana ii-engile kunye ne-welds tack. Ngenkqubo yanamhlanje, sasinesixhobo esizinikezeleyo esakhiwe kwikiti yetafile emva kwemini, kwaye yayigqibelele ngalo lonke ixesha emva koko.
Kukwakho intshukumo eya kumhlaba oxubeneyo. Ezinye iitheyibhile ngoku zibonelela ngamacandelo anemisonto efakelweyo ecaleni kwemingxunya yakudala ethafeni, okanye i-T-slots. Oku akuyena wonke umntu, kodwa kwivenkile eyenza umsebenzi onzima kunye nomsebenzi ochanekileyo ochanekileyo, isusa imfuno yeetafile ezimbini ezahlukeneyo. Ungayibophela phantsi i-vise okanye i-jig encinci ngokuthe ngqo kwi-threaded insert kunye ne-zero setup, emva koko uhambise iinyawo ezintathu phezulu kwaye usebenzise igridi yomngxuma oqhelekileyo weqhekeza elikhulu lolwakhiwo.
I-Underside kunye neModularity
Sijonge phezulu, kodwa indawo engaphantsi imoshakele izindlu ezininzi kwiitafile zemveli. Uyilo olutsha luphatha i-undercarriage njengesixhobo esakhelwe ngaphakathi. Ndithetha ngamashalofu adibeneyo okanye ii-racks zokubamba ii-clamps eziqhelekileyo, iihamile, kunye ne-C-wrenches apho uzifuna khona. Kubonakala ngathi kucacile, kodwa kuthintela ukujika rhoqo kwinqwelo eyahlukileyo. Abanye bade babe nemicu yamandla okanye ipneumatic-iqhagamshela ngokukhawuleza ehanjiswa kwisakhelo, ukuze ungakhubeki kwiintambo kunye nemibhobho.
Ukumodareyitha yenye indlela enkulu. Ingcamango yesinye, i-monolithic itafile welding icelwa umngeni ziindlela ezikuvumela ukuba ubophe iitafile ezininzi kunye ukwenza umphezulu omkhulu, oqhubekayo. Utshintsho oluphambili lulungelelanisa kunye nendlela yokutshixa. Izikhonkwane zedoweli ezichanekileyo kunye neebholiti zokudibanisa ezinzima ziqinisekisa ukuba iitafile ezidibeneyo zisebenza njengeyunithi enye ngaphandle komthungo okanye ukuphakama okungahambelaniyo. Kwivenkile enobungakanani beprojekthi obuguquguqukayo, oku kuyaguquguquka. Unokuba ne-compact setup yomsebenzi wemihla ngemihla, emva koko wandise ukuya kwi-10-foot by 10-foot platform for that one big year project.
Ndazama inkqubo yemodyuli efikelelekayo kanye, kwaye yayisisifundo esifundiweyo. Izixhobo zokuqhagamshela zazimfiliba, kwaye sasingenakukwazi ukufumana iitafile zigungxulwe ngokugqibeleleyo. Yakha i-ridge encinci eya kubamba yonke into encinci yokusebenza. Indifundise ukuba ngokumodareyitha, ukuchaneka kwe-hardware yoqhagamshelo kubaluleke kakhulu njengokucaba kwetafile ngokwayo. Musa ukubiza imali kwiilinki.
UNyango Lwendalo kunye Nobomi Obude
Umphezulu wentsimbi ongenanto yiklasikhi, kodwa ifuna ukugcinwa. Inguqulelo entsha kunyango lomphezulu imalunga nokunciphisa oko kugcinwa ngelixa uphucula umsebenzi. I-flame-sprayed okanye i-powder-coated zinc i-coatings iya ixhaphake. Ayiyonto ye-purist efuna ukumisa naphi na, kodwa ilwa nomhlwa ngamandla, ngakumbi kwiindawo ezifumileyo. Uncama i-conductivity yendalo yonke ukuze ufumane iinzuzo ezinkulu ekuxhathiseni umhlwa.
Emva koko kukho i-hardox okanye i-abrasion-resistant steel top. Oku kwenzelwa iivenkile ezikhohlakeleyo. Iphakama ide isila isitshizi, iitotshi eziwisayo, nesando esigwenxa sivuthela ngcono kunentsimbi ethambileyo. Yintoni embi? Kunzima ukugrumba ukuba ufuna ukongeza umngxuma wesiko, kwaye kuyabiza kakhulu. Kodwa kwimeko yemveliso apho itheyibhile isiqwenga sezixhobo zenkunzi ekufuneka ihlale iminyaka elishumi, yenza ingqiqo yezoqoqosho.
Abanye abavelisi banikezela ngeepleyiti eziphezulu ezinokuthathelwa indawo. Ingcamango ilula: isakhelo esiphambili sisisigxina, kodwa i-plate top iboshiwe phantsi. Emva kweminyaka yokuxhatshazwa, unokuyikhulula, uyiphakamise, kwaye uwise indawo entsha, ethe tyaba ngokupheleleyo kwisakhelo sakho esithembekileyo. Oku kwandisa ubomi betafile ngokungenasiphelo. Yindlela ehlakaniphile, ezinzileyo ukuba iinkampani ezininzi, kubandakanywa nezo zijolise kwizisombululo zexesha elide ezifana Botou Haijun Metal Products Co., Ltd., bayaphonononga kuyilo lwabo.
Ukudityaniswa kunye neDigital Fabrication
Oku kunokubonakala ngathi kuvela kwixesha elizayo, kodwa sele ilapha kwiivenkile eziphambili. I itafile welding enzima iba sisiseko senkqubo yokwenziwa kwayo yonke. Njani? Ngokubandakanya ukuchaneka kokubeka iimpawu ezihambelana neendawo ze-CNC-cut. Yiba nomfanekiso ufumana i-plasma-cut part kit apho iqhekeza ngalinye linamachaphaza epunch aphawulwe kwangaphambili ahambelana ngqo nemingxuma kwigridi yetafile yakho. Ulahla izikhonkwane zokubeka etafileni, uxhome iindawo kuzo, kwaye yonke indibano yakho ikwindawo egqibeleleyo yokucofa. Idibanisa uyilo lwedijithali kunye nokudibanisa ngokomzimba.
Ngaphaya koko, abanye basebenzisa iitafile zabo njengesiseko soomatshini be-CNC abaphathwayo njengabasiki beplasma okanye iiyunithi zokuqhuba eziqengqeleka kwiireyili ezincanyathiselwe kumacala etafile. Oku kuguqula itafile ibe yindawo yokusebenzela enemisebenzi emininzi. Ayisekho nje eyokuwelda kwakhona; yinqwelomoya esisiseko sokusika, ukugrumba, kunye nokudibanisa. Oku kufuna umgangatho ophambeneyo wokuthamba nokuba ngqongqo, ngaphaya koko kwakujongwa njengokulunga ngokwaneleyo kwiminyaka elishumi eyadlulayo.
I-takeway? Olona tshintsho lubalaseleyo alukho malunga nento enye ekhanyayo. Bamalunga nokuhlanganiswa okucingayo kwe uyilo lwesakhiwo, izincedisi ezigxile kumsebenzisi, inzululwazi yezinto eziphathekayo, kunye nokuguquguquka kokucinga kwangaphambili. Ngumahluko phakathi kwentsimbi yentsimbi kunye neqabane elisebenzayo evenkileni elenza ukuba ukhawuleze, uchaneke ngakumbi, kwaye ungakhathazeki kakhulu. Kulapho ixabiso langempela lenziwa khona.
