Iwe unonzwa kugadzirwa kwakasimba uye funga solar panels, zvinhu zvakadzokororwa, pamwe kabhoni makiredhiti. Asi tafura yakashongedzwa? Zvinonzwika kunge zvakanyanyokosha, sejee. Ndiyo yekutanga kusanzwisisa. Mubvunzo chaiwo hausi wetafura pachayo, asi nezvemaitiro ekugadzira uye basa raanoita. Chiitiko chekugadzira nzvimbo yakapfava, inogara yakasimba yebasa ingagona misimboti inogoneka here? Kubva panguva yangu pauriri hwechitoro uye kubata nevashambadziri, mhinduro yakashata, yakaoma hongu, asi. Iyo inotsamira pane zvakanyanya kupenya pamusoro: kutsvaga, dhizaini chinangwa, marara hova, uye hupenyu hwechishandiso chainotsigira.
Iyo Nheyo Haisi Ingori Simbi
Kana isu tichitaura tafura yewelding, yekutanga mutengo mutyairi ndiro ndiro. Wese munhu anoda yakachipa S235, asi iyo yekutsvagisa nyaya ine basa. Inobva kuchigayo chine dodgy rekodhi rekodha yenharaunda pakati pepasirese, kana chimwe chinhu chinoteedzera? Ini ndinorangarira chirongwa chatakasimbirira kushandisa chaiyo Chinese mutengesi, Iyo kambani Botou Haijun Metal Products Co., Ltd. (unogona kuvawana pa https://www.haijunmetals.com), kwete chete yegeji yavo uye maturusi, asi yavo yekutsvagisa ndiro. Ivo chishandiso uye geji nyanzvi yakavambwa muna 2010, uye kutarisa kwavo paR&D yezvigadzirwa zvekugadzira zvaireva kuti vanonzwisisa kuenderana kwezvinhu. Iyo yekusimbisa kona ipapo yanga isiri yekuve girinhi, asi nezve chaiyo. Tafura yakagadzirwa kubva mundiro isingaenderane inotungamira kune rework, kutambisa weld filler, uye simba-zvese kutadza kuenderera mberi. Saka, hwaro hungwaru hwekugovera ketani, kwete simbi chete.
Ipapo pane dhizaini. Tafura yakagadzikana haisi chinhu chakareruka, chisina kusimba chaunotsiva mumakore mashanu. Yakavakwa zvakanyanyisa. Ndiro yakakora, kudzoreredza kushushikana kwakakodzera, pamwe kunyange murazvo-wakacheka grid patani panzvimbo yekumusoro kwakasimba kudzikisa huwandu pasina kubaira kuomarara. Iwe unoshandisa zvimwe zvinhu kumberi, hongu, asi iwe unodzivirira hombe tsvina: tafura yese ichiva chirahwe nekuti yakamonyoroka pasi pejig inorema. Iko kuverenga kwehupenyu. Ndakaona matafura kubva kuma80s achiri mubasa, nzvimbo dzadzo dzine mavanga asi dzakati chechetere. Ndiyo yakaderera-kabhoni asset, kunyangwe pasina akaverengera tsoka yayo pakuzvarwa.
Iyo welding process pachayo igomba. Kushandisa iyo isiriyo yekudzivirira gasi musanganiswa kana nzira isina kunaka inowedzera spatter. More spatter inoreva kuwanda kukuya, madhisiki anodyiwa, anowedzera zvinhu, uye nguva yakawanda pane gidhi remagetsi. Iko kubuda kwekusashanda. Takadzidza kutsanangura pulsed MIG yeakakosha flatness-yakakosha seams pamatafura chaiwo. Iyo inononoka kuita, inoita seinopesana nekubudirira, asi inoburitsa kushomeka kwekupisa uye kunenge kusina spatter. Iko kutengeserana ndeyechokwadi: hunyanzvi hwepamusoro hunodiwa, midziyo inodhura. Haasi chitoro chese chinogona kana kuti chichazviita. Ndicho chipingamupinyi chinoshanda.
Jigs, Fixtures, uye iyo System Yakatenderedza Iyo
Tafura iri yoga inongoita chete. Kuwedzera kwayo kusimba kuri mune yainogonesa. Tafura yakagadzirwa zvakanaka, yakatsetseka inova hwaro hwezvigadziriso zvinogoneka. Panzvimbo pekutakidza-welding zvikamu zvakananga patafura (kuikuvadza, kugadzira tsvina yekuchenesa), unoisa modular clamps uye kumira. Apa ndipo panofarira kambani Botou Haijun inodzoka mumufananidzo. Hunyanzvi hwavo mugeji uye kugadzira maturusi kwakakosha. Iko kurongeka kwekushandisa kwavo - kuenzana kwechibatiso chekona, kudzokororwa kwepini locator - kunokanganisa zvakananga kuti ungaunganidza sei weldment. Chimiro chisina kurongeka chinotungamira kune chigadzirwa chakamonyoroka, icho chiri chirahwe. Zvimedu ndiye muvengi wekupedzisira we kugadzirwa kwakasimba.
Ndinoyeuka kukundikana, imwe inorwadza. Isu takagadzira chigadziriso chebatch ye500 mafuremu. Mapini ekutsvaga, akatorwa kubva kumutengesi akachipa, aive nekushivirira kwe +/- 0.5mm. Yakanzwika zvakanaka papepa. Mukuita, kuwedzera kwekupisa panguva yewelding uye kukanganisa kwekuwedzera kwaireva kuti furemu yemakumi mashanu yega yega yaive kunze kweiyo. Takapedza maawa akawanda emunhu pakugadzirisa nekugadzirisa zvakare pane zvatakachengeta pamutambo. Simba rakapedzwa-kupisa patsva, re-welding, re-handing-yakanga yakakura. Chidzidzo chaive chisiri chekudzivisa zvigadziriso, asi kuisa mari mukushandisa chaiyo kubva pakutanga. Mutengo wekutanga wepamusoro wezvikamu zvekushivirira zvakanyanya kubva kumugadziri akazvitsaurira ndeyekubhadhara kwakananga pakuderedzwa kwemarara.
Izvi zvinopinda muchikamu chetsika. Tafura inobatwa sechinhu chinodyiwa here kana kuti asset? Muzvitoro umo zvinhu zvese zvinoroverwa nenyundo uye torch-yakachekwa zvakananga pamusoro, hupenyu hwayo hupfupi. Musero rakarangwa, ndiyo yepakati referensi ndege, yakadzivirirwa, yakarimwa nguva nenguva ine dial chiratidzo. Kusagadzikana kwechinhu chemuviri kunosungirirwa kuchirango chekushanda. Iwe haugone kutenga izvozvo; iwe unofanirwa kuivaka mukufamba kwebasa.
Kupera KweHupenyu uye Kufunga Kwedenderedzwa
Hapana anofarira kutaura nezve decommissioning. Asi dhizaini yakagadzikana inozviona. Tafura yakashongedzwa, kana yakagadzirwa modular, inogona kudzoserwa. Unogona kugaya imba yepamusoro zvakare mushure memakore ekushungurudzwa. Kana, iwe unogona kucheka kumusoro kwakakuvadzwa uye weld pandiro nyowani, uchidzorera inorema, yakagadzikana undercarriage. Isu takakurudzira izvi kune mutengi kamwe chete. Ivo vakapokana panguva yekuderera uye mutengo unopesana netafura nyowani. Iyo yehupfumi modhi haina kuitsigira zvakadaro, asi nzira yehunyanzvi iripo. Ipfungwa yekugadzira patsva inoshandiswa kumidziyo yezvitoro.
Pakupedzisira, kana ichinge yarasika, zvinhu zvinokosha. Tafura yakagadzirwa nesimbi kabhoni simbi inenge 100% inogona kushandiswazve. Ndiyo yekutanga. Asi kana wakashandisa zinc-plated bolts mumakumbo emakumbo kana kuipenda nemucheka wehupfu, wagadzira dambudziko rekuparadzanisa. Isu tinoedza kutsanangura kupisa-dip galvanizing kudzivirira ngura kana zvichidikanwa-inogara yakasimba uye simbi inoramba iri rukova rwakachena rwekudzokorodza. Idzi isarudzo diki muBOM dzine mibairo mikuru yekudzika.
Mutongo kubva kuGaya
Saka, iwe unogona kubatanidza tafura kugadzirwa kwakasimba? Zvamazvirokwazvo. Asi haisi bhokisi rekutarisa. Iwo akatevedzana ezvisarudzo zvakabatana: kutsvaga mhando yeplate kubva kune vane ruzivo, dhizaini kwemakumi emakore, welding nemazvo kudzikisa marara epasi, kuibatanidza neyepamusoro-kushivirira maturusi masisitimu, uye kusimudzira tsika inochengetedza mari yekushandisa. Tafura inongova chiratidzo chemuviri. Kugara kuri muchinangwa, hunyanzvi, uye sisitimu yainomisa. Icho chakazvininipisa, chisina kunaka chidimbu chepuzzle, asi furatira kugona kwayo, uye iwe ungangove uri kuburitsa hunyanzvi-uye kuvimbika-kubva kune yekutanga tack weld.
Zvitarise nenzira iyi. Chitoro chiri patafura yakamonyoroka, yakarohwa chinogara chichirwisana nehwaro hwayo. Chimwe nechimwe chikamu chakavakirwa pairi chinotakura mutero wakavanzika wekukanganisa. Mutero iwoyo unobhadharwa mune zvimwe zvinhu, simba, uye basa. Tafura yakakodzera, yakagadzirwa nekufunga uye yakabatanidzwa, haisi muripo. Ndiyo yekutanga gadziriso muchirimwa chako, uye kuigadzirisa ndiyo inonyanya kukosha fomu kugadzirwa kwakasimba tsika iripo. Hazvisi zvekuchengetedza pasi mune imwe kuenda; ndezvekumisa tsvina yakapusa pamberi pako.
