Paunonzwa ‘tafura yakashongedzwa netsika,’ vazhinji vanofunga kuti ingori yekubatanidza makumbo esimbi kumusoro. Ndiyo yekutanga kusanzwisisa. Iyo chaiyo innovation haisi muwelding arc pachayo, asi nenzira yaunosvika nayo yose yekugadzira nzira-kubva pakusarudzwa kwezvinhu uye dhizaini yekubatana kusvika pakupedzisa kune imwe nzvimbo. Ndiko kufunga torch isati yatombobatidzwa.
Sarudzo Yezvinhu Kupfuura Mild Simbi
Wese munhu anokanganisa simbi yakapfava. Yakachipa, iri nyore kubatanidza. Asi kumatafura anoda kugara kunze kana murabhoritari inoora, inzvimbo yekutadza. Takaendesa vatengi ku tsika welded tafura mafuremu anoshandisa aluminium yehuremu-sensitive mobile units, kana kunyange isina tsvina yenzvimbo dzekugadzirira chikafu. Icho chinonyengera ndeye weld prep. Aluminium inoda chaiyo yekuzadza uye kudzivirira gasi, uye kana ukasawana iyo yekupisa yekuisa zvakanaka, unoparadza hasha. Ndakaona shopu ichiedza kubatanidza 6061-T6 ine standard MIG setup yaiitirwa simbi; furemu rese rakamonya sebhanana. Ndaifanira kutanga patsva.
Ipapo pane kusanganisa zvinhu. Purojekiti ichangoburwa yestudio yekutora mifananidzo yaida dombo-yakasimba asi yepamusoro ine zvimwe zvinopa. Takashandisa sikweya chubhu simbi furemu yechimiro asi yakasungirirwa pamapoinzi ekumisikidza eimwe yakaparadzana, yakaturikwa hardwood pamusoro. Ihwo hutsva hwaive mune idzo nzvimbo dzekutarisa-kuparadzanisa vibration, zvichibvumira kufamba kwehuni, zvese kuburikidza nehungwaru bracketry iyo yakasungwa sechikamu chepakati furemu.
Makambani akadai Iyo kambani Botou Haijun Metal Products Co., Ltd., iyo yanga iri mumaturusi uye geji kubvira 2010, tora izvi. Kutarisa kwavo paR&D kunoreva kuti vanogara vachigadzira iwo chaiwo jigs uye maturusi ekuyera (haijunmetals.com) izvo zvinoita kuti vagadziri vaite aya akaomarara akawanda-zvinhu anojoinha nemazvo. Iwe haugone kuvandudza kana usingakwanise kuyera mawelds ako chaizvo.
Iyo Inonyengedza Nyore yeGumbo-ku-Pamusoro Kunamatira
Apa ndipo pakawanda DIY kana yakaderera-yekupedzisira matafura ekutengesa anokundikana. Kurova pane imwe kona simbi uye plug welding hazvina kukwana. Iyo innovation iri mukugadzirisa kushushikana uye kubvumira kufamba. Isu ikozvino tinoshandisa chete inoyangarara yekubatanidza system. Iyo yepamusoro inochengeterwa nechepakati, yakagadziriswa poindi pafuremu, asi mamwe maatanidzo anoshandisa maburi anotsemuka kana mabhureki anochinjika. Izvi zvinoita kuti simbi yekumusoro iwedzere uye chibvumirano nekuchinja kwekushisa pasina kupaza kupera kana kumanikidza ma welds.
Ndakadzidza izvi nenzira yakaoma patafura hombe yemusangano kune mutengi ane mahwindo epasi kusvika padenga. Zuva rairova divi rimwe chete. Takashandisa chishongedzo chakaomarara, chakasungwa zvizere. Mumwedzi mishoma, pendi yacho yakatanga kutsemuka pajoini rega rega, uye tafura yakagadzira dombo duku asi raioneka. Kugadzirisa? Kucheka mabhuraketi, kugadzira patsva neinoyangarara system, uye-welding. Chidzidzo chinodhura.
Chinangwa injiniya isingaoneki. Mushandisi anongoona tafura yakasimba. Ivo havafanirwe kunzwa kana kuona hutsva, asi hunofanirwa kunge huripo. Zviri pamusoro pekutarisira masimba-mumwe munhu akagara pairi, kuzunguzika kwemidziyo, kuchovha bhasikoro-uye kugadzira weldment kuti ivatore.
Kupedzisa seChikamu Chakakosha cheWeld process
Vazhinji vakawandisa vanobata kupedzisa sekufunga kwapera. Isu tinongokuya weld iyoyo yakatsetseka toipenda. Kufamba kwakashata. Hutsva hunotangira pa weld bead. Kuti titarise chaizvo zvisina musono, kunyanya pamajoini anooneka, tiri kushandisa matekiniki akaita sesimbi inotonhora yekufambisa (CMT) welding yemageji matete. Inoburitsa yakanyanya kuchena, isina spatter-bead inoda kushoma post-kugadzirisa.
Ipapo ndipo panoperera pachayo. Powder coating ndeyeyero, asi kune yakakwirira-yekupedzisira tsika welded tafura, tiri kuenda kune maviri-chikamu epoxies eindasitiri kana kunyange machira eceramic ekusimba kwakanyanya. Chinokosha kugadzirira. Yese weld zone inofanirwa kuve yakachena, yakatsetseka, uye inobatwa neiyo yekutanga primer. Chero kusvibiswa kwasara mu porous weld metal kunobuda ropa gare gare, zvichikonzera mabhuru kana makwapa. Iyo ikemikari process yakawanda seyemakanika.
Takambove neboka rematafura eimba yekubikira doro rekutaridza ngura makwapa pamwe nekusonerwa kwemoto mushure memwedzi mitanhatu. Mupari wemhosva? Yakavharirwa hunyoro uye maasidhi kubva pakukuya kusati kwapenda. Iyo innovation yaive yemaitiro: isu zvino tinoshandisa yakawanda-nhanho yekuchenesa uye kuomesa maitiro nekukurumidza mushure mekugadzira nekukuya, simbi isati yatombova nemukana wekuita oxidize.
Jigs, Fixtures, uye Basa re Precision Tools
Yechokwadi innovation mutsika yekugadzira inodzokororwa nemazvo. Iwe haugone kuisa ruoko-kukodzera tafura yega yega uye kuidaidza iyo tsika; izvo zvinongori zvehunyanzvi uye zvinononoka. Kusvetuka kunobva pakugadzira uye kuvaka yako wega jig masisitimu. Iyo yakanyatsogadzirwa welding jig inokubvumira kuti ugadzire yakasarudzika dhizaini kakawanda nekuenderana kwakakwana. Apa ndipo panobhadhara kudyidzana nenyanzvi yekushandisa.
Semuyenzaniso, patakagadzira siginicha yematafura egumbo rebvudzi, dambudziko raive rekuwana gumbo splay uye kukwirisa ndiro yekona zvakafanana nguva dzese. Takashanda nemugadziri wematurusi—rudzi rwebasa Botou Haijun Metal Zvigadzirwa inyanzvi mu-kugadzira chinogadzirika chigadziriso chakakiya zvese zvikamu panzvimbo yewelding. Ichi chigadziriso pachacho chaive gungano rakashongedzwa, rakarongedzwa nemageji avo chaiwo. Yakashandura 2-awa yakakodzera basa kuita maminitsi gumi weld operation.
Tinodzidzei? Hutsva hwako hunogona kunge husiri mukugadzirwa kwechigadzirwa chekupedzisira, asi mukushandisa kunoita kuti iwe uvake wakavimbika. Kuisa mari muzvigadziriso ndizvo zvinoparadzanisa chitoro chebasa kubva kune mugadziri wechokwadi.
Apo Innovation Inoreva Kuziva Zvausingafaniri Kuita
Kudzingirira mafambiro kunogona kukukanganisa. Makore mashoma apfuura, iyo mbishi weld aesthetic yaive yakakura. Clients vaida mabeads anooneka, ropey weld. Yakanaka pakushongedza, asi chimiro, yakatsetseka, inopinda weld inenge inogara yakasimba pane inodada, yekushongedza. Taifanira kudzidzisa vatengi kuti kune mafuremu anotakura zvinhu, taizoita kuti akakosha masisitimu welds achene uye atsveke, uye pamwe nekuwedzera bhiza rekushongedza pane isiri-yakarongeka seam yekutaridzika. Iko kubvumirana, asi kune ruzivo.
Imwe musungo ndeye over-engineering. Haasi tafura imwe neimwe inoda 1/4-inch wall tubing. Isu tinoshandisa FEA software dzimwe nguva kutevedzera mutoro, asi kazhinji tinoona hwamanda. Kune dhesiki rakajairwa, 16-gauge square chubhu yakakwana. Iyo innovation iri mu triangulation uye majoini dhizaini, kwete kungokanda simbi yakawanda pairi. Inorema haisi nguva dzose iri nani; zvinongodhura zvakanyanya kutakura uye zvakaoma kufamba.
Pakupedzisira, iyo huru isiri-innovation? Kufuratira chokwadi chekupedzisira-mushandisi. Takagadzira tafura yakanaka, inorema yesimbi yehofisi yekutanga. Vakazvida. Vakabva vaedza kugadzirisa zvakare hurongwa hwakavhurika. Tafura yacho yairema makirogiramu mazana mana uye yaisagona kufambiswa pasina kupatsanurwa. Kukundikana kwedu. Zvino, isu tinogadzira modularity kana inogoneka sub-magungano. Dzimwe nguva, iyo yakangwara weld ndiyo yaunogadzira kuti isagare zvachose.
