Iyo wunvise 'ameza asudira kumeza,' benshi batekereza ko ari uguhuza amaguru yicyuma hejuru. Ngiyo imyumvire ya mbere itari yo. Agashya nyako ntabwo kari muri welding arc ubwayo, ahubwo nukuntu wegera inzira yose yo guhimba-kuva guhitamo ibikoresho no gushushanya hamwe kugeza kurangiza ibidukikije runaka. Nibitekerezo mbere yuko itara ryaka.
Guhitamo Ibikoresho Birenze Ibyuma Byoroheje
Umuntu wese asanzwe akora ibyuma byoroheje. Nibihendutse, byoroshye gusudira. Ariko kumeza akeneye kumara hanze cyangwa muri laboratoire ibora, iyo niyo ngingo yo gutsindwa. Twimuye abakiriya kuri ameza yo gusudira amakadiri akoresha aluminiyumu kubice byimikorere igendanwa, cyangwa ndetse bidafite aho bihurira. Amayeri ni imyiteguro yo gusudira. Aluminium ikenera kuzuza no gukingira gaze, kandi niba utabonye ubushyuhe neza, uba wangije ubushyuhe. Nabonye iduka rigerageza gusudira 6061-T6 hamwe na MIG isanzwe igenewe ibyuma; ikadiri yose yazungurutse nk'igitoki. Byabaye ngombwa ko utangira.
Noneho hariho ibikoresho byo kuvanga. Umushinga uherutse kuri sitidiyo yo gufotora wari ukeneye urutare rukomeye ariko hejuru hamwe na bamwe batanga. Twakoresheje icyuma cya kare kare yicyuma kugirango dushyireho imiterere ariko dusudira kumurongo wabigenewe kugirango utandukane, uhagaritswe hejuru yibiti. Guhanga udushya twari muri izo ngingo - gutandukanya kunyeganyega, kwemerera ibiti kugenda, byose binyuze mumutwe wubwenge wasuditswe nkigice cyibanze.
Ibigo nka Botou Haijun Metal Products Co., Ltd., iri mubikoresho no gupima kuva 2010, ibona ibi. Kwibanda kuri R&D bivuze ko bakunze gutanga jigs zuzuye nibikoresho byo gupima (haijunmetals.com) kureka abahimbyi bagakora ibyo bintu byinshi bigoye bifatanye neza. Ntushobora guhanga udushya niba udashobora gupima gusudira neza.
Ibihendo Byoroshye Byamaguru-Kuri-Hejuru Umugereka
Aha niho usanga DIY cyangwa amaherezo yubucuruzi yo hasi arananirana. Gukubita inshyi zimwe na feri yo gusudira ntibihagije. Agashya ni mugucunga imihangayiko no kwemerera kugenda. Ubu dukoresha hafi ya sisitemu ireremba. Hejuru irinzwe neza hagati, ihamye kumurongo, ariko andi masano akoresha umwobo ucuramye cyangwa utwugarizo tworoshye. Ibi bituma ibyuma hejuru byiyongera kandi bigahinduka hamwe nubushyuhe bwubushyuhe utabanje kurangiza cyangwa gushimangira gusudira.
Ibi nabyize inzira igoye kumeza manini yinama kubakiriya bafite idirishya hasi kugeza ku gisenge. Izuba ryakubita uruhande rumwe. Twakoresheje umugereka utajenjetse, wuzuye. Mu mezi make, irangi ryatangiye gucika kuri buri rugingo, hanyuma ameza akora urutare ruto ariko rugaragara. Gukosora? Gukata imirongo, gushushanya hamwe na sisitemu ireremba, no kongera gusudira. Isomo rihenze.
Intego ni injeniyeri itagaragara. Umukoresha abona gusa ameza akomeye. Ntibagomba kumva cyangwa kubona udushya, ariko bigomba kuba bihari. Byerekeranye no gutegereza imbaraga-umuntu uyicayeho, kunyeganyeza ibikoresho, gusiganwa ku magare yumuriro-no gushushanya gusudira kugirango abikure.
Kurangiza nkigice cyingenzi cyibikorwa byo gusudira
Benshi cyane bafata kurangiza nkigitekerezo. Tuzasya gusa gusudira neza no gusiga irangi. Kwimuka nabi. Agashya gatangirira kumasaro. Kugirango rwose ugaragare neza, cyane cyane ku ngingo zigaragara, dukoresha tekinike nko kohereza ibyuma bikonje (CMT) gusudira kubipimo byoroshye. Itanga isaro ryinshi, ridafite isaro risaba nyuma yo gutunganywa.
Noneho hariho kurangiza ubwabyo. Ifu yifu isanzwe, ariko kumurongo wohejuru ameza yo gusudira, turimo kugana ibice bibiri byinganda cyangwa se ceramic coating kugirango birambe bikabije. Urufunguzo ni kwitegura. Agace kamwe ko gusudira kagomba kuba gafite isuku neza, koroha, kandi kavurwa na primer iburyo. Umwanda uwo ari wo wose usigaye mu cyuma gisudira kizasohoka nyuma, bigatera ibibyimba cyangwa ingese. Nuburyo bwa chimique nkibikorwa bya mashini.
Twigeze kugira ameza yicyumba cyo guswera inzoga yerekana ibyatsi byangiza ingese nyuma y amezi atandatu. Nyirabayazana? Umutego wafashwe hamwe na acide biva muburyo bwo gusya mbere yo gushushanya. Guhanga udushya byari inzira: ubu dushyira mubikorwa ibyiciro byinshi byo gusukura no gukama ako kanya nyuma yo gusudira no gusya, mbere yuko icyuma kigira amahirwe yo okiside.
Jigs, Ibikoresho, nUruhare rwibikoresho byuzuye
Guhanga udushya mubihimbano byabigenewe nibisubirwamo neza. Ntushobora guhuza intoki buri mbonerahamwe ukayita gakondo; ibyo ni abanyabukorikori gusa kandi buhoro. Gusimbuka biva mugushushanya no kubaka sisitemu yawe ya jig. Igikoresho cyateguwe neza cyo gusudira kigufasha gukora igishushanyo cyihariye inshuro nyinshi hamwe no guhuza neza. Aha niho ubufatanye ninzobere mu bikoresho bitanga umusaruro.
Kurugero, mugihe twateje imbere umukono wumurongo wumusatsi wameza, ikibazo cyari ukubona ukuguru kuguru hamwe no gushiraho impande zingana buri gihe. Twakoranye nu ruganda rukora ibikoresho - ubwoko bwakazi Botou Haijun Ibicuruzwa kabuhariwe muri - kubyara ibintu bishobora guhinduka bifunga ibice byose kugirango basudire. Iki gikoresho ubwacyo cyari inteko isudira, ihindagurika hamwe nipima neza. Yahinduye akazi k'amasaha 2 akwiranye no gukora iminota 10 yo gusudira.
Isomo? Udushya twawe ntushobora kuba mubishushanyo mbonera byanyuma, ariko mubikoresho bigushoboza kubaka neza. Gushora mubikorwa byabigenewe nibyo bitandukanya iduka ryakazi nuwahimbye kweli.
Iyo guhanga udushya bivuze kumenya icyo utagomba gukora
Kwirukana inzira birashobora kukuyobya. Mu myaka mike ishize, ubwiza bwa weld bwiza bwari bunini. Abakiriya bifuzaga amasaro agaragara, umugozi weld. Nibyiza byo gushushanya, ariko muburyo, muburyo bworoshye, bwinjira muri weld burigihe burigihe bukomeye kuruta ubwibone, bushushanya. Tugomba kwigisha abakiriya ko kumurongo wo kwikorera imitwaro, twakora isuku yuburyo bukomeye bwo gusudira no gusukurwa, kandi wenda twongeramo isaro ryo kwisiga kumurongo udafite imiterere kugirango turebe. Nubwumvikane, ariko buramenyeshejwe.
Undi mutego ni ubuhanga burenze. Ntabwo ameza yose akenera 1/4-cy'urukuta. Dukoresha software ya FEA rimwe na rimwe kugirango twigane umutwaro, ariko akenshi twiboneye. Ku meza asanzwe, igituba cya 16-gipima kare kirahagije. Agashya kari muri mpandeshatu no gushushanya, ntabwo ari ugutera ibyuma gusa. Heavier ntabwo buri gihe ari nziza; birahenze cyane kohereza kandi biragoye kwimuka.
Ubwanyuma, ikintu kinini kidashya? Kwirengagiza ukuri-umukoresha wukuri. Twashizeho ameza meza, aremereye yicyuma kubiro byo gutangiza. Barabikunze. Noneho bagerageje kongera gushushanya imiterere ifunguye-gahunda. Imeza yapimaga ibiro 400 kandi ntishobora kwimurwa nta gusenya. Kunanirwa kwacu. Noneho, dushushanya kubisanzwe cyangwa gucungwa-guterana. Rimwe na rimwe, gusudira cyane kuruta ubundi nibyo wateguye kugirango bidahoraho.
