Mukamva ‘tebulo losuliridwa mwachizolowezi,’ ambiri amaganiza kuti ndi kungolumikiza miyendo yachitsulo pamwamba. Ndilo lingaliro lolakwika loyamba. Chidziwitso chenicheni sichili muzitsulo zowotcherera zokha, koma momwe mumayendera njira yonse yopangira nsalu-kuchokera ku zosankha zakuthupi ndi mapangidwe ophatikizana mpaka kumapeto kwa chilengedwe china. Ndiko kulingalira nyali isanayatse.
Zosankha Zakuthupi Kupitilira Chitsulo Chochepa
Aliyense amasankha zitsulo zofatsa. Ndizotsika mtengo, zosavuta kuwotcherera. Koma kwa matebulo omwe amafunikira kukhala panja kapena mu labu yowononga, ndiye malo olephera. Tasamutsa makasitomala ku makonda welded tebulo mafelemu ogwiritsira ntchito aluminiyamu pamagawo amafoni osavuta kulemera, kapena osapanga madera okonzekera chakudya. Chinyengo ndi kukonzekera weld. Aluminiyamu imafunika kudzaza ndi gasi wotchinga, ndipo ngati simukuyika bwino kutentha, mumawononga mkwiyo. Ndinawona sitolo ikuyesera kuwotcherera 6061-T6 ndi dongosolo lokhazikika la MIG lopangidwira zitsulo; chimango chonsecho chinapindika ngati nthochi. Ndinayenera kuyambiranso.
Ndiye pali zinthu zosakanikirana. Pulojekiti yaposachedwa ya situdiyo yojambulira inkafunika maziko olimba a thanthwe koma pamwamba pomwe ena amapereka. Tinkagwiritsa ntchito chimango chachitsulo chachubu chomangika koma chowotcherera pazigawo zomangirira zokhazikika pansonga yamatabwa yolimba yosiyana. Zatsopanozi zinali m'malo olumikiziranawo - kugwedezeka kwapang'onopang'ono, kulola kusuntha kwamitengo, kudutsa m'mabulaketi anzeru omwe amawotcherera ngati gawo la chimango chapakati.
Makampani ngati Malingaliro a kampani Botou Haijun Metal Products Co., Ltd., yomwe yakhala mu zida ndi zoyezera kuyambira 2010, pezani izi. Kuyang'ana kwawo pa R&D kumatanthauza kuti nthawi zambiri amapanga zida zoyezera ndi zida zoyezera (haijunmetals.com) zomwe zimalola opanga kupanga malumikizano ovuta awa amitundu yambiri molondola. Simungathe kupanga zatsopano ngati simungathe kuyeza ma welds anu molondola.
Kuphweka Kwachinyengo kwa Kumangirira Mwendo Kupita Pamwamba
Apa ndipamene matebulo ambiri a DIY kapena otsika amalephera. Kumenyetsa pakona yachitsulo ndikuwotcherera sikokwanira. Zatsopanozi ndikuwongolera kupsinjika ndi kulola kuyenda. Tsopano timagwiritsa ntchito makina oyandama oyandama okha. Pamwamba pamakhala wotetezedwa pakatikati, pamalo okhazikika pa chimango, koma zolumikizira zina zimagwiritsa ntchito mabowo opindika kapena mabulaketi osinthika. Izi zimalola kuti pamwamba pazitsulo ziwonjezeke ndikugwirizanitsa ndi kusintha kwa kutentha popanda kusokoneza mapeto kapena kutsindika ma welds.
Ndinaphunzira izi movutikira pa tebulo lalikulu la msonkhano kwa kasitomala wokhala ndi mawindo apansi mpaka pansi. Dzuwa likagunda mbali imodzi. Tinkagwiritsa ntchito chomangira cholimba, chomangika bwino. M’miyezi ingapo, pentiyo inayamba kusweka pa mfundo iliyonse, ndipo tebulolo linapanga thanthwe laling’ono koma looneka bwino. Kukonza? Kudula mabulaketi, kukonzanso ndi makina oyandama, ndikuwotchereranso. Maphunziro okwera mtengo.
Cholinga chake ndi uinjiniya wosawoneka. Wogwiritsa amangowona tebulo lolimba. Iwo sayenera kumva kapena kuwona zatsopano, koma ziyenera kukhala pamenepo. Ndi za kuyembekezera mphamvu-wina wokhalapo, kugwedezeka kwa zida, kukwera njinga yamoto-ndi kupanga chowotcherera kuti chizimwe.
Kumaliza monga gawo lofunikira la Weld process
Ambiri amawona kumaliza ngati lingaliro lomaliza. Timangogaya chowotchereracho kukhala chosalala ndikuchipaka. Kusuntha koyipa. Kukonzekera kumayambira pa weld bead. Kuti tiwoneke mopanda msoko, makamaka pamalumikizidwe owoneka, tikugwiritsa ntchito njira monga kuwotcherera kwachitsulo chozizira (CMT) pamagetsi ocheperako. Zimapanga mkanda woyeretsa kwambiri, wopanda sipitter womwe umafunika kukonzedwa pang'ono.
Ndiye pali kumaliza komweko. Kupaka ufa ndi muyezo, koma kwapamwamba kwambiri makonda welded tebulo, tikulowera ku zigawo ziwiri za mafakitale kapena zokutira za ceramic kuti zikhale zolimba kwambiri. Chinsinsi ndi kukonzekera. Chigawo chilichonse chowotcherera chiyenera kukhala choyera bwino, chosalala, ndikusamalidwa ndi choyambira choyenera. Kuipitsidwa kulikonse komwe kumasiyidwa muzitsulo zowotcherera kumatuluka magazi pambuyo pake, kumayambitsa mawanga kapena dzimbiri. Ndi njira yamankhwala monga momwe zimapangidwira.
Nthawi ina tinali ndi tebulo lazakudya zokometsera moŵa zowonetsera madontho a dzimbiri m'mphepete mwa ma weld patatha miyezi isanu ndi umodzi. Wolakwa? Chinyezi chotsekeredwa ndi ma acid kuchokera pakugaya musanapente. Zatsopanozi zinali za ndondomeko: tsopano timagwiritsa ntchito njira zambiri zoyeretsera ndi kuyanika mwamsanga mutatha kuwotcherera ndikupera, zitsulo zisanakhale ndi mwayi wothira oxidize.
Jigs, Zosintha, ndi Udindo wa Zida Zolondola
Zowona zatsopano pakupangira mwamakonda ndizosabwerezabwereza. Simungathe kuyika tebulo lililonse pamanja ndikulitcha chizolowezi; ndizo zaluso komanso zochedwa. Kudumphaku kumachokera kupanga ndi kupanga makina anu a jig. Kuwotcherera kopangidwa bwino kumakulolani kuti mupange mapangidwe apadera kangapo ndi kusasinthasintha kwangwiro. Apa ndipamene mgwirizano ndi katswiri wogwiritsira ntchito zida umapindula.
Mwachitsanzo, titapanga siginecha ya matebulo amiyendo yatsitsi, vuto linali lopangitsa kuti mwendo wamiyendo ukhale wofanana nthawi zonse. Tinagwira ntchito ndi wopanga zida—mtundu wa ntchito Botou Haijun Metal Products imagwira ntchito popanga cholumikizira chosinthika chomwe chimatseka zida zonse kuti ziwotchere. Chida ichi chokha chinali cholumikizira chowotcherera, choyendetsedwa ndi ma geji ake olondola. Zinasintha ntchito yokwanira ya maola awiri kukhala mphindi 10 yowotcherera.
Kodi tikuphunzirapo chiyani? Zatsopano zanu mwina sizingakhale pamapangidwe omaliza, koma pazida zomwe zimakuthandizani kuti mumange modalirika. Kuyika ndalama muzochita zokhazikika ndizomwe zimalekanitsa malo ogulitsa ntchito ndi wopanga zenizeni.
Pamene Zatsopano Zikutanthauza Kudziwa Zoyenera Kuchita
Kuthamangitsa mayendedwe kungakusokeretseni. Zaka zingapo zapitazo, kukongola kwa weld kunali kwakukulu. Makasitomala ankafuna mikanda yowoneka bwino, yowotcherera zingwe. Zabwino pazokongoletsa, koma mwadongosolo, chowotcherera chosalala, cholowera chimakhala champhamvu nthawi zonse kuposa chonyada, chokongoletsa. Tinkayenera kuphunzitsa makasitomala kuti mafelemu onyamula katundu, timapanga ma welds ofunikira kukhala oyera komanso owoneka bwino, ndipo mwina kuwonjezera mkanda wodzikongoletsera pa msoko wosagwirizana ndi mawonekedwe. Ndi kusagwirizana, koma chidziwitso.
Msampha wina ndi ukatswiri wambiri. Sikuti tebulo lililonse limafunikira machubu a 1/4-inch. Timagwiritsa ntchito pulogalamu ya FEA nthawi zina kutengera kuchuluka, koma nthawi zambiri timakhala ndi malipenga. Pa desiki yokhazikika, chubu cha 16-gauge square ndi chokwanira. Zatsopanozi zili mu triangulation ndi mapangidwe ophatikizana, osati kungoponyera zitsulo zambiri. Cholemera sichikhala bwino nthawi zonse; ndizokwera mtengo kwambiri kutumiza komanso zovuta kuzisuntha.
Pomaliza, chachikulu chosasintha? Kunyalanyaza zenizeni za wogwiritsa ntchito. Tinapanga tebulo lokongola, lolemera lachitsulo la ofesi yoyambira. Iwo ankazikonda izo. Kenako anayesa kukonzanso dongosolo lotseguka. Gomelo linali lolemera mapaundi 400 ndipo silingasunthidwe popanda kusokoneza. Kulephera kwathu. Tsopano, timapanga ma modularity kapena ma sub-assemblies otheka. Nthawi zina, weld wanzeru kwambiri ndi amene mumapanga kuti asakhale okhazikika.
