Mukamva 'zatsopano zowotcherera patebulo lolemera,' anthu ambiri nthawi yomweyo amaganiza za nsonga zachitsulo zokhuthala kapena mipata yothina. Ndizo zinthu zam'mwamba. Osintha masewera enieni, omwe amasintha momwe mumagwirira ntchito tsiku ndi tsiku, nthawi zambiri amakhala ochenjera. Iwo ali okhudza kuthetsa mavuto osalekeza, okwiyitsa omwe mumangodziwa ngati mwakhala zaka zambiri mukutsamira pa imodzi-monga pang'ono pang'ono pakapita nthawi yomwe imawononga kulondola, kapena maloto owopsa akutsuka m'makona osatheka. Tiyeni tidutse mumsika wotsatsa ndikukambirana zomwe zimasuntha singano.
Nthano ya Misa ndi Zowona Zakukhazikika
Pali lingaliro lofala kuti tebulo labwino kwambiri lolemetsa ndilo lolemera kwambiri. Unyinji wochulukirapo umakhala wokhazikika, sichoncho? Osati ndendende. Ndawona matebulo olemera mapaundi 500 omwe akadali ndi kusinthasintha kosokoneza mukamalowa m'malo owotcherera. Chidziwitsocho sichiri kulemera kokha, koma mkati kamangidwe kamangidwe. Matebulo ena atsopano amagwiritsa ntchito bokosi laling'ono kapena nthiti zamkati pansi pa mbale yapamwamba yomwe simungathe kuziwona. Sizokhudza kuwonjezera zitsulo zambiri, koma kuziyika mwadongosolo kuti zithetse mphamvu za torsional. Kampani ngati Malingaliro a kampani Botou Haijun Metal Products Co., Ltd., yomwe yakhala mumasewera opangira zida kuyambira 2010, imapeza izi. Njira yawo nthawi zambiri imayang'ana pa kukhulupirika kwa dongosolo lonse, osati pamwamba pomwe mumagwira ntchito.
Ndiye pali mbali ya sayansi ya zinthu. Chitsulo cha A36 ndichabwino, koma ndikuwona kugwiritsa ntchito kwambiri chitsulo chochepetsera kupsinjika pamwamba. Izi si gimmick. Ndi njira yomwe imachepetsa kupsinjika kwamkati kuchokera pakugudubuzika ndi kudula, zomwe zimapangitsa kuti pang'onopang'ono kugwedezeke kwa miyezi yotentha. Mumalipira zambiri patsogolo, koma mukugula zolosera. Ndiko kusiyana pakati pa tebulo lomwe liri lathyathyathya tsopano ndi lomwe liri lathyathyathya zaka zisanu kuchokera pano.
Kugwirizana pakati pa pamwamba ndi dongosolo la mwendo ndi mfundo ina yovuta. Misonkhano yomangidwa ndi bolts imatha kugwira ntchito, koma mabwalo enieni olemetsa akupita kumalo olumikizirana ndi ma weld ndi makina. Adzawotchera mwendo ku chimango, kenako atengere chinthu chonsecho ku mphero yayikulu kuti asunthire pamwamba pake mopanda bwino. Izi zimatsimikizira lodziwika bwino weld tebulo kusalala kumayambira pamaziko angwiro. Ndi sitepe yokwera mtengo, koma imachotsa mwayi uliwonse wa racking.
Clamping Systems: Pambuyo pa Grid of Holes
Gululi la 28mm hole ndilokhazikika pamakampani pano, zikomo kwambiri kumitundu ngati Siegmund. Zatsopano apa sizikuyambitsanso dzenje. Ili mu chilengedwe chozungulira icho. Cholepheretsa chenicheni nthawi zonse chinali kuthamanga—kufunafuna zomangira, agalu, ndi mtedza. Machitidwe aposachedwa amagwiritsira ntchito zingwe zofulumira zomwe zimalumikizana ndi kotala-kutembenukira kapena cam lever. Simukungogwira ntchito; mukuigwira mwachangu. Izi zikumveka zazing'ono mpaka mutakhazikitsa zovuta kwa nthawi ya makumi asanu. Kumeta masekondi 30 kuchoka pa chowonjezera chilichonse kumapulumutsa maola pa projekiti iliyonse.
Chitukuko china chowoneka bwino koma chowoneka bwino ndicho kukwera kwa odzipereka kuwotcherera tebulo zipangizo zomwe zili ndi multifunctional. Cholemba chosavuta sichimangolembanso; ikhoza kukhala ndi masitepe ophatikizika a katayanidwe, kapena bowo la bawuti yachiwiri. Makina abwino amaganizira masitepe angapo kutsogolo, kukulolani kuti mupange zomangira zomwe zimakhala zolimba komanso zogwiritsidwanso ntchito. Ndikukumbukira ntchito imene tinkachita kuwotcherera mobwerezabwereza timabokosi tating'ono pakona ya digirii 45. Ndi matebulo akale akale, zinali zowopsa za opeza ma angle ndi ma welds. Ndi dongosolo lamakono, tinali ndi zida zodzipatulira zomwe zinamangidwa kuchokera pa tebulo lomwelo masana masana, ndipo zinali zangwiro nthawi iliyonse pambuyo pake.
Palinso kusunthira ku malo osakanizidwa. Matebulo ena tsopano akupereka magawo okhala ndi ulusi woyika pambali pa mabowo osavuta, kapena ma T-slots. Izi si za aliyense, koma kwa sitolo yomwe imapanga zolemetsa zolemetsa komanso ntchito yopepuka, imachotsa kufunikira kwa matebulo awiri osiyana. Mutha kumangirira pansi vise kapena jig yaying'ono molunjika mu choyikapo ndi zero, kenako sunthani mapazi atatu ndikugwiritsa ntchito gululi wabowo kuti mupange chidutswa chachikulu.
The Underside ndi Modularity
Timangoyang'ana pamwamba, koma danga la pansi likuwononga malo ndi malo pa matebulo ambiri achikhalidwe. Mapangidwe atsopano amayesa chotengera chamkati ngati kabedi kakang'ono kopangira zida. Ndikulankhula za mashelufu ophatikizika kapena ma racks ogwirizira zomangira, nyundo, ndi ma C-wrenche pomwe mukuzifuna. Zikuwoneka zoonekeratu, koma zimalepheretsa kutembenukira kosalekeza kupita ku ngolo yosiyana. Ena amakhala ndi zingwe zamagetsi kapena ma pneumatic omwe amalumikizana mwachangu ndi chimango, kuti musapunthwe pazingwe ndi mapaipi.
Modularity ndiye njira ina yayikulu. Lingaliro la amodzi, monolithic kuwotcherera tebulo ikutsutsidwa ndi machitidwe omwe amakulolani kulumikiza matebulo angapo palimodzi kuti mupange malo akuluakulu, opitirira. Kukonzekera kofunikira ndikugwirizanitsa ndi kutseka makina. Ma pini a dowel olondola komanso zolumikizira zolemetsa zimatsimikizira kuti matebulo olumikizana amakhala ngati gawo limodzi popanda msoko kapena kutalika kosagwirizana. Kwa shopu yokhala ndi kukula kosiyanasiyana, izi ndizosintha. Mutha kukhala ndi makonzedwe apang'ono a ntchito ya tsiku ndi tsiku, kenako ndikukulitsani mpaka 10-foot by 10-foot platform for that one big year project.
Ndinayesa njira yotchipa yotsika mtengo kamodzi, ndipo linali phunziro lomwe ndaphunzira. Zida zolumikizira zidali zocheperako, ndipo sitingathe kutsitsa matebulo. Zinapanga kachidutswa kakang'ono komwe kamagwira ntchito yaying'ono iliyonse. Zinandiphunzitsa kuti ndi modularity, kulondola kwa hardware yolumikizira ndikofunikira monga kusalala kwa tebulo lokha. Osatsika mtengo pa maulalo.
Chithandizo cha Pamwamba ndi Moyo Wautali
Chitsulo chopanda kanthu ndi chapamwamba, koma chimafunika kukonza. Zatsopano pazamankhwala apamwamba ndi za kuchepetsa kusungirako uku ndikuwongolera ntchito. Zopaka zopaka moto kapena zopaka ufa zinc zikuchulukirachulukira. Sali a purist amene akufuna kugwetsa paliponse, koma amalimbana ndi dzimbiri mwamphamvu, makamaka m'malo achinyezi. Mumadzipereka pang'ono kuwongolera chilengedwe kuti mupeze phindu lalikulu pakukana dzimbiri.
Ndiye pali pamwamba pazitsulo zolimba kapena zosagwirizana ndi abrasion. Izi ndi za mashopu ankhanza. Imapirira pogaya phala, miyuni yogwetsa, ndipo nyundo yosokonekera imawomba bwino kwambiri kuposa chitsulo chochepa. Choipa chake? Ndikovuta kubowola ngati mukufuna kuwonjezera dzenje lachizolowezi, ndipo ndizokwera mtengo. Koma kwa malo opanga pomwe tebulo ndi chida chachuma chomwe chimayenera kukhala zaka khumi, zimakhala zomveka bwino pazachuma.
Opanga ena akuperekanso mbale zapamwamba zosinthika. Lingaliro ndi losavuta: chimango chachikulu ndi chokhazikika, koma mbale yapamwamba imatsekedwa pansi. Pambuyo pazaka zachipongwe, mutha kumasula, kuyichotsa, ndikugwetsa malo atsopano, athyathyathya pa chimango chomwe mumakhulupirira. Izi zimakulitsa moyo wa tebulo mpaka kalekale. Ndi njira yanzeru, yokhazikika yomwe makampani ambiri, kuphatikiza omwe amayang'ana kwambiri pazida zanthawi yayitali Malingaliro a kampani Botou Haijun Metal Products Co., Ltd., amafufuza m'mapangidwe awo.
Kuphatikiza ndi Digital Fabrication
Izi zitha kuwoneka ngati zakutsogolo, koma zili kale m'masitolo apamwamba. The heavy ntchito kuwotcherera tebulo ikukhala datum panjira yonse yopangira zinthu. Bwanji? Mwa kuphatikiza zinthu zolondola zopezera zomwe zimagwirizana ndi magawo odulidwa a CNC. Tangoganizani kuti mukulandira gawo lodulidwa la plasma pomwe chidutswa chilichonse chili ndi madontho osindikizidwa omwe amafanana ndendende ndi mabowo pagulu la tebulo lanu. Mumagwetsa zikhomo patebulo, ndikupachika zigawozo, ndipo msonkhano wanu wonse umakhala pamalo abwino oti mukhomeke. Imalumikiza kapangidwe ka digito ndi kuphatikiza kwakuthupi.
Kuphatikiza apo, ena akugwiritsa ntchito matebulo awo ngati maziko a makina onyamulira a CNC monga odulira plasma kapena mayunitsi obowola omwe amagubuduza njanji zomangika kumbali ya tebulo. Izi zimasintha tebulo kukhala malo ogwirira ntchito ambiri. Sizowotchereranso; ndiye ndege yoyambira yodula, kubowola, ndi kusonkhanitsa. Izi zimafuna kusanja kwamisala ndi kusasunthika, kupitirira zomwe zinkaganiziridwa kukhala zabwino zokwanira zaka khumi zapitazo.
Zotengera? Zatsopano zabwino kwambiri sizimakhudza chinthu chimodzi chonyezimira. Iwo ndi okhudzana ndi kusakanikirana koganiza kamangidwe kamangidwe, zowonjezera za ogwiritsa ntchito, sayansi yazinthu, ndi kusinthasintha kwamalingaliro amtsogolo. Ndiko kusiyana pakati pa chitsulo chosagwira ntchito ndi bwenzi logwira ntchito mu sitolo zomwe zimakupangitsani kukhala wofulumira, wolondola, komanso wosakhumudwa. Ndiko kumene mtengo weniweni umapangidwira.
