Kowane mai walda ya san bacin rai na matsewa, mayar da matsayi, da kuma bin jeri akan filin aiki mara nauyi. Mun kalli ƙwararrun masu ƙirƙira sun yi asarar sa'o'i zuwa faranti mai ɓalle na ƙarfe waɗanda ke jujjuya tsakiyar walda-da ɓangarorin ɓarke da ke taruwa a ƙarƙashin daidaitawar da ba ta dace ba. The workmate waldi tebur yana warware hakan. Ba a matsayin haɓakawa na alatu ba, amma azaman ginshiƙi da aka tabbatar da filin don ƙirƙira mai maimaitawa, ƙirƙira mai juriya-musamman inda ɗaukar kaya ya dace da buƙatu masu nauyi.
Me yasa "Portable" Ba Ya Ma'anar "Ma'ana"
Yawancin teburan walda masu ɗaukuwa suna sadaukar da ƙarfi don tanadin nauyi. Suna lanƙwasa ƙarƙashin farantin 1/4-inch. Suna murɗawa lokacin da kake jujjuya maƙalar kusurwa. Mun gwada manyan samfura guda uku a cikin bitar mu ta Botou: ɗaya lanƙwasa a bayyane akan nauyin kilo 300; wani kuma ya nuna jujjuyawar 0.8 mm a fadin tsayinsa na mm 1200 yayin gwaje-gwajen MIG bead-on-platet. The workmate waldi tebur isar da kasa da 0.15 mm jujjuyawa a ƙarƙashin yanayi iri ɗaya. Babban farantinsa mai kauri 12-mm, CNC-machined flatness (± 0.05 mm sama da 1 m), da kuma ƙarfafa I-beam firam ɗin ɗaukar girgiza ba tare da resonance ba. Yana auna kilogiram 142 - ba haske ba, amma ana iya sarrafa shi tare da mutane biyu da daidaitattun dolli na kanti. Babu crane da ake buƙata. Ba a buƙatar anka na ƙasa na dindindin. Kawai kulle shi ko bar shi ta hannu.
Wannan ba ka'idar ba ce. Wani abokin ciniki a Guangdong ya yi amfani da shi a kan wurin aiki mai jujjuya - yana motsa shi kowane mako tsakanin ƙananan wuraren hada-hadar motoci uku. Bayan watanni shida, ana buƙatar sake gyara sifili. Rahoton awo nasu ya tabbatar da daidaiton tazarar ramuka a tsakanin sassa 217 da aka tono. Wannan maimaitawa yana farawa da kwanciyar hankali. Kuma kwanciyar hankali yana farawa da zaɓin abu: Q345B tsarin ƙarfe, ba ƙaramin ƙarfe ba. Ƙarfin Haɓaka 345 MPa. Ƙarfin jujjuyawar 470-630 MPa. An tabbatar da rahotannin gwajin niƙa-ba takardar talla ba.
Daidaitawar Duniya ta Gaskiya: Abin da ke Aiki, Abin da Ya Kasa
Wasu suna jayayya cewa kayan aiki na yau da kullun yana hana buƙatar madaidaicin tebur. Amma mun ga shaguna da yawa suna ɓarna kuɗi a kan jigiyoyi masu tsada waɗanda ke zamewa akan filaye marasa daidaituwa. Tsayawa $2,800 ba ta da amfani idan tushe yana zaune akan motsi 0.3 mm tsakanin saitin. The workmate waldi tebur siffofi 16-mm T-ramummuka sarari kowane 50 mm-dace da ISO-misali clamps, tasha tubalan, da gano inda fil. Mafi mahimmanci, daidaiton ramin yana tsayawa tsakanin ± 0.03 mm sama da cikakken tsayi. Wannan yana da mahimmanci lokacin da kuke tara faranti 8-mm guda huɗu don toshe na'ura mai ɗaukar hoto.
Mun bin diddigin lokacin saitin a kan masana'anta guda biyar suna canzawa daga benci na wucin gadi zuwa wannan tebur. Matsakaicin raguwa: 37%. Mafi girman riba? Kawar da zagayowar “taɓa-da-duba”—inda masu walda suka dunƙule sassa zuwa wuri, auna, sake taɓawa, sake aunawa. Tare da ingantacciyar jeri na T-slot da hadedde 100-mm grid alamomin Laser-etched a cikin saman, matsayi ya zama deterministic-ba maimaitawa. Mai amfani ɗaya ya ba da rahoton yanke lokacin shiryawa kowane taron sashi daga mintuna 22 zuwa 13.8. Wato awanni 49 da ake ajiyewa kowane wata akan layi ɗaya kaɗai.
- Babu buƙatun anga da ke ɓoye: M16 masu zaren abin sakawa guda huɗu a sasanninta suna karɓar daidaitattun ƙafafu masu daidaitawa ko kusoshi
- Babu kayan aiki na musamman da ake buƙata: Duk kayan aikin hawa suna amfani da wrenches 17-mm gama-gari-babu direbobin Torx ko maɓallan mallakar mallaka
- Babu juzu'in daidaitawa: Taurin saman (HB 180-220) yana tsayayya da haƙarƙari daga guduma da aka zubar ko tartsatsin wuta.
Wanene A Haƙiƙa Yana Bukatar Wannan - Kuma Wanene Ba Ya Bukata
Kananan shagunan sha'awa suna gyaran ƙofa lokaci-lokaci? Wataƙila ya wuce kima. Dalibai koyan sandar walda a kan 1/8-inch baƙin ƙarfe? Kuɗin da ba dole ba. Amma idan tsarin aikin ku ya haɗa da ɗayan waɗannan, da workmate waldi tebur yana biyan kansa a cikin raguwa kawai:
- Ƙirƙirar firam ɗin tsari don injinan noma (ƙaurin bango ≥3 mm)
- Gina chassis na al'ada don canjin abin hawa na lantarki
- Samar da maimaita batches na welded brackets don tsarin bututun HVAC
- Gyara kayan aikin hakar ma'adinai inda haƙurin dacewa dole ne ya riƙe ± 0.5 mm
Wani abokin ciniki a Shandong ya gudanar da bincike-binciken fa'ida: a gaban tebur, matsakaicin gyaran walda ɗin su ya kasance 11.3%. Bayan aiwatarwa, ya ragu zuwa 2.1% a cikin makonni takwas. Yawancin gazawar sun kasance masu alaƙa da rashin daidaituwa-ba porosity ko rashin haɗuwa ba. Wannan canjin ya canza ƙirar ambaton su: yanzu sun ba da garantin daidaiton girman ± 0.3 mm akan duk manyan taruka masu walda. Wannan garantin ya ci musu sabbin kwangilolin OEM guda biyu.
Botou Haijun Metal Products Co., Ltd.: Injiniya, Ba Taro ba
Botou Haijun Metal Products Co., Ltd. ya ƙaddamar a cikin 2010 tare da kunkuntar mayar da hankali: kayan aiki da ma'auni waɗanda ke tsira daga benen kanti na gaske. Ba kayan kwalliya ba. Ba ƙayyadaddun bayanai na fitarwa kawai ba. Har yanzu ƙungiyarsu tana ziyartar rukunin abokan ciniki kowane wata-ana auna yanayin lalacewa a saman teburi, zagayowar lokaci, kallon yadda masu aiki ke daidaita kayan aiki. Wannan bayanan filin yana ciyarwa kai tsaye zuwa sabunta ƙira. A halin yanzu workmate waldi tebur Ƙarshen ya haɗa da gefuna na ramuka (don hana ƙulle leɓe) da radiyo na kusurwa (don kawar da burrs bayan yankan plasma). Waɗannan ba tweaks na kwaskwarima ba ne. Su ne martani ga rubuce-rubucen wuraren zafi.
Wuraren su a cikin birnin Botou suna ɗaukar cikakken samar da sake zagayowar: yankan faranti, rage damuwa, aikin injin CNC, taurin ƙasa, da dubawa na ƙarshe-duk ƙarƙashin rufin ɗaya. Kowane tebur yana jigilar kaya tare da lambar serial da za a iya ganowa, takardar shedar filaye, da rahoton gwajin kayan aiki. Babu kwangila na ɓangare na uku. Babu alamar "taruwa a China" Wannan matakin haɗin kai tsaye yana bayyana dalilin da yasa lokacin jagora ya kasance ƙarƙashin kwanakin aiki 22-har ma tare da daidaitawar T-slot na al'ada.
Hukunci na Ƙarshe: Ƙimar da Za ku Iya Matsarwa
The workmate waldi tebur gada tazarar da yawancin masana'antun ke watsi da su: sarari tsakanin teburan masana'antu a tsaye da na'urorin bugun bugun ƙasa masu nauyi. Yana ba da rigidity-bene kanti ba tare da kulle ku cikin siminti ba. Yana karɓar daidaitattun kayan aiki na masana'antu ba tare da buƙatar adaftar al'ada ba. Yana ɗaukar juriya waɗanda ke da mahimmanci - ba kawai akan takarda ba, amma a ƙarƙashin filashin baka, bugun guduma, da cin zarafi na yau da kullun.
Idan kayan aikin walda ɗin ku ya dogara da daidaito-ba sa'a ba-ba kwa buƙatar wani matsi. Kuna buƙatar tushe wanda ba ya karya. Wannan tushe yana da suna. Kuma yana motsawa.
